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Hydraulic Tools

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

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Assembly Tools

SAPSONS Tool Kits for various Applications and Industries: * AUTOMOBILES * SUGAR PLANTS * BOILERS AND TURBINES * REFINERIES AND OIL RIGS * CONSTRUCTION EQUIPMENT * CHEMICAL AND FERTILIZERS PLANTS * NUCLEAR THERMAL POWER PLANTS * RAILWAY WORKSHOPS / DUMPERS * HEAVY EARTH MOVING MACHINERY Range of our Tool Kits: * General Service Tool Kit Mechanics * Breakdown Tool Set * Super Maintenance Breakdown Tool Set * Basic Service Tool Kit * Electrician Tool Kit * Garage Mechanics Maintenance Tool Kit * General All-Purpose Handyman's Tool Kit * Fitter's Special Tool Kit Machine Shop * Maintenance Tool Set Tool Kits as per customer's specifications can also be supplied.

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Hydraulic Tools

The Clean cut solution to removing frozen nuts. Hydraulic Nut Splitter is very useful tool for Processing Industries like Pharmaceuticals, Chemical plants, Fertilizers etc, where the atmosphere is corrosive or Industries which located near Sea-shore. In both the cases, the Fasteners often get corroded, and during routine maintenance or preventive maintenance, it is very difficult to open the Nuts, by manually or thru impact applications. SAPSONS Nut Splitters offer end to end solution of cutting frozen nuts, in such situation. Our Nut Splitter Tool is effectively used for removing heavily corroded, seized nuts quickly, quietly and safely without damaging the bolt and stud threads. Sapsons Nut-Splitter now you can easily remove heavily corroded, seized nuts quickly, quietly and safely. Fast : To remove a 90 mm nut with a torch or hammer and chisel might take upto 30 minutes. But yoy only need 20-30 seconds with our Sapsons Nut Splitter. Safe: No hammer, no impact. Operator has hands off during operation. No sparks, No Flames, No risk to volatile environments. Sapsons Nut Splitter cuts smoothly, with no flying fragments. Quiet : All you will hear is the hiss of the hydraulic pump and a reassuring " snap" when the nut is split. Precise: You can easily calibrate the cutting chisel so only the nut is split, with no damage to the bolt or stud threads. Versatile : SAPSONS NUT SPLITTER cuts through even the hardest nuts, including ASTMA194 Brinell hardness 248-352. And each model of SAPSONS NUT SPLITTER can be used for a wide range of metric or inch nut sizes. It Saves You Money : Nut removal takes less time, so downtime is reduced. And with SAPSONS NUT SPLITTER, you can avoid costly damage to bolts, studs and surrounding equipment.

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Torque Tools

Castellated slugging wrenches and sockets are heavy-duty tools engineered for high-impact applications where traditional wrenches cannot deliver the required torque. These tools feature a castellated (slotted) head design, specifically intended to fit over slotted or castle nuts that require alignment for cotter pins or safety wire locking. Built from premium-grade alloy steel, these tools are designed to be struck with a hammer (slugged) to generate greater torque, making them ideal for loosening or tightening large, stubborn fasteners in demanding industrial environments. The castellated profile ensures a secure grip on specialized nuts, preventing slippage and damage during operation. These tools are commonly used in power plants, refineries, petrochemical facilities, mining operations, and heavy equipment maintenance where reliability and safety are critical. Castellated Slugging Wrenches : Available from 2' to 6' Sizes Castellated Sockets : Available in following sizes : 1.1/2 in. Sq. Drive 2.1/2 in. Sq. Drive 3.1/2 in. Sq. Drive

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Torque Tools

Torque wrench is one of the very important tool, which is basically precision instrument, on which the quality of our job/ product depends. SAPSONS torque wrenches are manufactured , keeping this basic requirement in mind, and we take special care and precautions, from manufacturing to final testing and acceptance of the same, to ensure that there is no compromise to its quality and reliability. SAPSONS Adjustable / Preset click type Torque Wrenches are compact in design. Critical parts are made out of forged steel for long life and calibrated to an accuracy of + 3%. Available from 2.5 to 2700 NM Torque Capacity covered in 12 models with built in Ratchet Mechanism and Non - Ratchet Mechanism. Available in three different types as follows , depending upon the application, all supplied with + 3% accuracy : 1. Adjustable Click type torque wrench without Ratchet mechanism - where only final tightening is done with Torque wrench. 2. Adjustable Click type torque wrench with in-built Ratchet mechanism - where from initial to final tightening is done with Torque wrench, and for high productivity. 3. Fixed type torque wrench with or without Ratchet mechanism - where only pre-set torque is applied, repeatedly. TORQUE WRENCHES CAN BE SELECTED BASED ON THE REQUIRED TORQUE TO BE APPLIED, FROM OUR BELOW CHART... APPLICATIONS : Power Plants, Refineries, Petrochemicals, Fertilizers, Heavy Engineering Industries, Shipyards and Ship Building, Aeronautics and Automobiles. Features of 'SAPSONS' Torque Wrenches: * Sturdy And Robust Design * Guaranteed Accuracy Of ± 3% * Compact Design Facilitate Usage In Confined Areas. * Ensures Correct Torque By Click Sound, Vision And Operator Feeling * Calibrated By Electronic Calibrators To Close Tolerance, Which Are Certified By NPL. * very Torque Wrench Is Supplied With The Calibration Certificate.

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