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Hydraulic Tools

SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

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Hydraulic Tools

Salient Features: - Sturdy pillar (H frame/C frame type) - Standard or custom design that suits various needs and a wide range of applications - Superior quality electrical and hydraulic components used - Programmable logic control circuits can be provided on request - Special decompression and bumping circuits to extend service life - Structure qualifies standard acceptance tests - Designed to withstand higher overloads - Actuators/cylinders used are made of tubes & seals of international standards - Low maintenance - 2-400 ton pressing capacities - Comes with a manual for operating electrical controls Applications - Deep draw, crimping, punching, bending and straightening - Coining, compacting and sintering - Concrete paver block and tile manufacturing - Rubber moulding and Bakelite mounting and briquetting - Wax, malt coffee and juice extraction - Scrap bailing "

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Hydraulic Tools

SAPSONS hydraulic hand pumps are suitable for various applications, like lifting, pressing, crimping ,jacking, and all other general applications. SAPSONS Heavy duty Hydraulic Hand Pumps are available up to 700 bar max. working pressure both in Single & Two Speed. Types: 1. Portable Hand Pumps– Single And Two Speed Compact Hydraulic Pumps, Very Useful Where Performance With Portability Is Preferred. 2. Heavy Duty Hand Pumps – Two Speed Pumps –With Auto Change Over From High Discharge At Low Pressure To Low Discharge At High Pressure. Once The Equipment Reaches The Load ,The Pump Automatically Change Over To High Pressure. 3. High Flow Hydraulic Hand Pumps – Heavy Duty Hand Pumps With Bigger Oil Capacity , Suitable For Double Acting Cylinders And Other Equipment. Specialities: * Easy, Effortless To Handle * Corrosion Resistant * Robust Construction * Reasonable Price.

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Hydraulic Tools

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

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Hydraulic Tools

Filtration Trolley (Models HF 05 & HF 10) Applications: * Filtration & Transfer Of New Fluid From Storage Tank To Reservoir And Vise Versa. * Periodic Filtration Of Fluid Already Being Used * For Fluids Having Viscosity Up To 800 Cst, Diesel, Hydraulic Oil, Lubricating Oil Etc. * Separation Of Water From A System. Features: * Compact Unit With Rugged & Durable Heavy-Duty Frame. * Portable, Easy To Handle & Light Weight. * Long Inlet & Outlet Hoses-So No Additional Tools Required For Operation. * With Motor Starter, 5-Meter Cable, It Is Ready To Use As Received. * Different Filtration Capacity Cartridges Available. * Separate Inlet & Outlet Filters For Pump Protection & Long Life Of Element. * Flow Bye Pass System & Motor Overload Protection In Case Of Emergency. * Easy To Replace Filter Elements. * Indicators To Check Clogging Of Filters. Advantages: * Saves Time Spent On Filling & Transfer Of Oil. * Periodic Use Of Trolley Increases Life Of Hydraulic Oil. * Improves Performance Of Pumps, Valves, Cylinders Etc. * Reduces Oxidations Of Oil & Stabilizes Its Viscosity Level. * Consistent Use Of This Trolley Improves Life Of The Machine & Efficiency, Thereby Increasing The Profit Levels.

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Hydraulic Tools

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

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