Periodic cleaning of Tube Inner dia in Processing Equipment like BOILERS, Air Heaters , Evaporators and Sugar Refining vessels is very essential for its better performance and longer life. Our Flexible Shaft Machines are designed to meet customer’s expectation, with rugged construction, simple to operate, minimum maintenance and trouble free service. It is a self-contained portable unit, fitted with lifting or carrying handle. It consists of a TEFC, continuously rated, squirrel cage, 440 volts, 3 phase, 50 C/S, AC electric motor. Standard machines are available with 3, 5 & 7.5 HP and Free speed of 2880 or 1440 RPM. It is controlled by a push button starter, with features like single phase protection, overload and under voltage protection. In addition it is also ambient temperature compensated. Each machine is fully wired, carefully tested and is supplied with a 20 feet long power cable .

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

Die Grinder :A die grinder is a high-speed rotary tool used for grinding, polishing, honing, deburring, and shaping materials, especially metal, plastic, and wood. It’s a compact, handheld tool typically powered by compressed air (pneumatic) or electricity.

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

Tool Heads is fitted to the Flexible shaft to remove scale and hard deposits from inside the tubes of Processing Equipment. Available in Fixed type with Three and Spring type with 15 Sharp revolving Cutters, it chip the scale at high speed and the resultant centrifugal force. All parts are manufactured from special Alloy steel and heat treated for longer life. For Medium Size Straight Tubes: * PAD Type Arrowhead Drill For Opening Blocked Tubes * PBT Type Boring Tool For Cleaning Semi blocked * PSL Type Spring Loaded For Hard And Obstinate Scale * PDH Type Double Head For Hard And Medium Scale * PAD/UJ Type Drill Head With Universal Joint For Thick Scale * PPA Type Pivoted Arm For Uneven Hard Scale * PSF Type Swing Frame For All Types Of Scale * PSH Type Single Head For Hard And Medium Scale * WBA Type Cup Shaped For Scouring Of Thin Hard Scale * PTH Type Turk's Head For Scouring After Descaling * PDS Type Double Spiral For Scouring Carbon Scale * PGP Type General Purpose For Debarring Polishing Etc.

It is a Shaft consist of Inner Core ,Outer casing Motor Coupling and Hand piece. It is designed to penetrate in to the tube inner dia, flexibly even into the bend tubes, without damaging the inner surface of the tube, and capable of transmitting rotary power from the Power unit to the tool head or brush. INNER WIRE CORE is flexible shaft's most important working element. It is designed and constructed to meet power drive operating conditions that include torque, speed, length and minimum bend radius. At the centre of the core is a single wire around which successive multi-stranded layers of wires are wrapped. Each layer is wound in the opposite direction and at right angles to the layer directly beneath it. The direction in which the wire on the outer most layer is wound determines the direction in which the shaft is designed to rotate. OUTER CASTING made of galvanized steel strip and is internally reinforced with antifriction lining to support the wire core and resist the torque. Outer casing does not rotate but protect the inner core and the tube inner dia. HANDPIECE is attached to one end of the shaft, either detachable or fixed type, with threaded spindle to connect tool heads or brushes. MOTOR COUPLING is fitted to the other end of the shaft, either threaded type or shear pin type, connected to the main power unit. Available in 25mm(1”) , 32mm(1.1/4”) and 36mm(1.3/8”) OD with 12mm(1/2”),16mm (5/16”) and 19 mm(3/4”) inner core respectively, with various length of 6 to 22 mtrs. Long. Longer length is also available on request.

Tube Expansion Simplifier : Tube Expansion Simplifier tools are specialized devices designed to make the process of expanding tubes faster, easier, and more accurate—especially in industries like boiler manufacturing, heat exchanger maintenance, HVAC, and power plants. These tools are used to expand the ends of tubes so they fit tightly into tube sheets or connectors, ensuring leak-free, secure joints.

SAPSONS hydraulic hand pumps are suitable for various applications, like lifting, pressing, crimping ,jacking, and all other general applications. SAPSONS Heavy duty Hydraulic Hand Pumps are available up to 700 bar max. working pressure both in Single & Two Speed. Types: 1. Portable Hand Pumps– Single And Two Speed Compact Hydraulic Pumps, Very Useful Where Performance With Portability Is Preferred. 2. Heavy Duty Hand Pumps – Two Speed Pumps –With Auto Change Over From High Discharge At Low Pressure To Low Discharge At High Pressure. Once The Equipment Reaches The Load ,The Pump Automatically Change Over To High Pressure. 3. High Flow Hydraulic Hand Pumps – Heavy Duty Hand Pumps With Bigger Oil Capacity , Suitable For Double Acting Cylinders And Other Equipment. Specialities: * Easy, Effortless To Handle * Corrosion Resistant * Robust Construction * Reasonable Price.

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.