'leak free joints'

Tube Expansion Simplifier : Tube Expansion Simplifier tools are specialized devices designed to make the process of expanding tubes faster, easier, and more accurate—especially in industries like boiler manufacturing, heat exchanger maintenance, HVAC, and power plants. These tools are used to expand the ends of tubes so they fit tightly into tube sheets or connectors, ensuring leak-free, secure joints.

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

Tube Expander - 800 SERIES : The 800 Series Tube Expander is a mechanical tube expanding tool designed to expand and secure tubes into tube sheets. It ensures tight, leak-proof joints by cold-working the tube walls outward using rolling action between the tube and the sheet.

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

Tube Plug are specialized tools used primarily in industries such as power generation, petrochemical, and HVAC for the installation or removal of tube plugs in heat exchangers, condensers, boilers, or chillers. Tube plugs are used to seal off damaged or leaking tubes to prevent system contamination or performance degradation. Sizes: 3/8' to 1.1/2' (9.5 - 38.10 mm) OD

Periodic cleaning of Tube Inner dia in Processing Equipment like BOILERS, Air Heaters , Evaporators and Sugar Refining vessels is very essential for its better performance and longer life. Our Flexible Shaft Machines are designed to meet customer’s expectation, with rugged construction, simple to operate, minimum maintenance and trouble free service. It is a self-contained portable unit, fitted with lifting or carrying handle. It consists of a TEFC, continuously rated, squirrel cage, 440 volts, 3 phase, 50 C/S, AC electric motor. Standard machines are available with 3, 5 & 7.5 HP and Free speed of 2880 or 1440 RPM. It is controlled by a push button starter, with features like single phase protection, overload and under voltage protection. In addition it is also ambient temperature compensated. Each machine is fully wired, carefully tested and is supplied with a 20 feet long power cable .

The AF-3' / S-114 are models of flare type boiler tube expanders, specialized tools used in boiler maintenance and manufacturing to expand the ends of boiler tubes for a secure, leak-proof fit into tube sheets.

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

Sapsons hydrostatic pressure testing pumps & equipment are the perfect diagnostic solution used to check for leaks or defects in tubes, valves, pipes, hoses, boilers and pressure vessels, castings, components, etc. by filling them with water. They are designed and manufactured to handle flow rate ranging from 12 lpm to 445 lpm and pressure ranging from 70 bar (1000 PSI) to 1400 bar (20000 PSI). They are either manual or electric/pneumatic motor driven. They consist of : - Positive displacement reciprocating plunger - Safety relief valve and associated controls - Pressure gauge"