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Tube Tools

Periodic cleaning of Tube Inner dia in Processing Equipment like BOILERS, Air Heaters , Evaporators and Sugar Refining vessels is very essential for its better performance and longer life. Our Flexible Shaft Machines are designed to meet customer’s expectation, with rugged construction, simple to operate, minimum maintenance and trouble free service. It is a self-contained portable unit, fitted with lifting or carrying handle. It consists of a TEFC, continuously rated, squirrel cage, 440 volts, 3 phase, 50 C/S, AC electric motor. Standard machines are available with 3, 5 & 7.5 HP and Free speed of 2880 or 1440 RPM. It is controlled by a push button starter, with features like single phase protection, overload and under voltage protection. In addition it is also ambient temperature compensated. Each machine is fully wired, carefully tested and is supplied with a 20 feet long power cable .

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Hydraulic Tools

Filtration Trolley (Models HF 05 & HF 10) Applications: * Filtration & Transfer Of New Fluid From Storage Tank To Reservoir And Vise Versa. * Periodic Filtration Of Fluid Already Being Used * For Fluids Having Viscosity Up To 800 Cst, Diesel, Hydraulic Oil, Lubricating Oil Etc. * Separation Of Water From A System. Features: * Compact Unit With Rugged & Durable Heavy-Duty Frame. * Portable, Easy To Handle & Light Weight. * Long Inlet & Outlet Hoses-So No Additional Tools Required For Operation. * With Motor Starter, 5-Meter Cable, It Is Ready To Use As Received. * Different Filtration Capacity Cartridges Available. * Separate Inlet & Outlet Filters For Pump Protection & Long Life Of Element. * Flow Bye Pass System & Motor Overload Protection In Case Of Emergency. * Easy To Replace Filter Elements. * Indicators To Check Clogging Of Filters. Advantages: * Saves Time Spent On Filling & Transfer Of Oil. * Periodic Use Of Trolley Increases Life Of Hydraulic Oil. * Improves Performance Of Pumps, Valves, Cylinders Etc. * Reduces Oxidations Of Oil & Stabilizes Its Viscosity Level. * Consistent Use Of This Trolley Improves Life Of The Machine & Efficiency, Thereby Increasing The Profit Levels.

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Crimping Tools

MH Series Electric Power Operated Hydraulic Crimping tools are available with 230 V as well as 110 V Single Phase power supply. The MH Series Hydraulic Crimping Tools are easy to carry and have compact power pack fitted with lifting handle. The MH Series Hydraulic Crimping Tools are supplied with all Aluminum body Motor for less weight and easy portability. Supplied with hand held slim design light weight crimping head, hexagonal dies, and suitable 2 meters long hydraulic hose. Electric Pumps are designed to develop Max. working Pressure up to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. Available Models: * SAP-MH-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-MH-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-MH-1000 – Capacity: 500.0 TO 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-MH-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. Technical Specifications: Power Supply: 230 Volts Or 110 Volts Single Phase Tank Capacity: 10 Liters Max Working Pressure: 700 Kg/Sq.Cm Motor: 1 HP Pump: 2 LPM For special applications, with high power crimping, we have our HDX and HDZ series Crimping heads, which can be used with both Hand pump as well as Electric pumps, developing up to Max.Working pressure of 700 Bar.

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Tube Tools

It is a Shaft consist of Inner Core ,Outer casing Motor Coupling and Hand piece. It is designed to penetrate in to the tube inner dia, flexibly even into the bend tubes, without damaging the inner surface of the tube, and capable of transmitting rotary power from the Power unit to the tool head or brush. INNER WIRE CORE is flexible shaft's most important working element. It is designed and constructed to meet power drive operating conditions that include torque, speed, length and minimum bend radius. At the centre of the core is a single wire around which successive multi-stranded layers of wires are wrapped. Each layer is wound in the opposite direction and at right angles to the layer directly beneath it. The direction in which the wire on the outer most layer is wound determines the direction in which the shaft is designed to rotate. OUTER CASTING made of galvanized steel strip and is internally reinforced with antifriction lining to support the wire core and resist the torque. Outer casing does not rotate but protect the inner core and the tube inner dia. HANDPIECE is attached to one end of the shaft, either detachable or fixed type, with threaded spindle to connect tool heads or brushes. MOTOR COUPLING is fitted to the other end of the shaft, either threaded type or shear pin type, connected to the main power unit. Available in 25mm(1”) , 32mm(1.1/4”) and 36mm(1.3/8”) OD with 12mm(1/2”),16mm (5/16”) and 19 mm(3/4”) inner core respectively, with various length of 6 to 22 mtrs. Long. Longer length is also available on request.

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Hydraulic Tools

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

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Hydraulic Tools

Sapsons hydrostatic pressure testing pumps & equipment are the perfect diagnostic solution used to check for leaks or defects in tubes, valves, pipes, hoses, boilers and pressure vessels, castings, components, etc. by filling them with water. They are designed and manufactured to handle flow rate ranging from 12 lpm to 445 lpm and pressure ranging from 70 bar (1000 PSI) to 1400 bar (20000 PSI). They are either manual or electric/pneumatic motor driven. They consist of : - Positive displacement reciprocating plunger - Safety relief valve and associated controls - Pressure gauge"

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Tube Tools

Electronic Torque produced by SAPSONS Electric Tube Expansion Drive Unit is governed by a separate Electronic Control Panel which is adjusted by a simple Digital Display. When the Electrically Driven Motors reaches the desired Torque, the Control Unit Mechanism automatically shuts off the Power and on pressing the Reverse Button the Tube Expander retracts out from the Tube .The fully Automatic system ensures the Tubes are rolled to maximum tightness without inducing excessive cold worked stress in Tube Metal, injuring Tube ends or distorting Tube Sheet Ligaments. * SM-0 * SM-2 * SM-3 * SM-1

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