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'other object'

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Assembly Tools

Spring Balancers - are most scientifically designed for suspending and balancing the object , at required height. Working on the principle of Coiled spring, it ensures constant tension throughout the entire cable travel, to ensure fatigueless operation. Manufactured from High grade Aluminium casting, it is compact in design and light in weight. With Forged swivel top hook for 360 deg. Rotation, it has built-in safety locking mechanism, to prevent any unforeseen accident, due to spring failure. Salient Features: - Specially designed to free the operator from the weight of hand tools, thereby reducing operator fatigue. - Allows easy handling, as the weight of the loaded balancers and pressure required for operation is counter balanced in the containerized (main) spring mechanism of the spring balancers itself. - Provides maximum impact resistance due to the rugged construction of spring balancer (as main housing and cover plate are manufactured from high tensile lightweight aluminium alloy. - Ensures maximum safety due to forged steel upper support hook and bottom suspension hook assemblies. - Good flexibility and fall safety as a result of cables made using standard flexible wire rope . - Unique, tapered cable drum design that matches the middle turns of spring balancers where the optimum torque build-up is constant; provides smooth and even cable tensions throughout the entire cable travel length. - Easily accessible external tension adjustment, using which required tension can be set through a hardened worm form gear system; no special tool required. - Swivel on top hook allows 360° rotation positioning the spring balancers for easiest cable flow; prolongs cable life. - Automatic Drum Lock arrangement to prevent the load from falling in case spring balancer lowers sharply. - Suspended tools can be easily engaged or disengaged using the manual drum lock, making changeover safe, simple and quick; reduces downtime. Applications : Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quarries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, in case of de-oxidation, water washing of plating work with raising and lowering of work etc. Design : Overhead Spring Balancers are specially designed to free the operator from weight of the hand tools or any other object, which is handled by human, for hours, continuously. When properly balanced by adjusting spring tension, the tools become almost weightless in the hands of the operator and can be moved up and down with very little effort. Advantages: 1. Increases Productivity – Balancers Keep Poised For Action, Minimize Motions Required To Bring Tool From Rest To Work Positions. 2. Extends Tool Life - Balancers Eliminate Pick-Up And Lay Down Wear And Prevent Damage From Dropping. 3. Reduces Operator Fatigue – A Balancer Makes The Heaviest Tool Light As A Feather. Operator Effort Can Be Directed To Controlling The Tool Rather Than Supporting. 4. No Need Of Power – There Is No Need Of Electrical Or Mechanical Power. 5. Increases Safety – Balancers Keep Work Area Uncluttered To Reduce Chances Of Damages Of Accessories Or Accidental Start-Up Of Tools During Handling. 6. Effective Use Of Space – The Working Place Being Widely Utilized, And Also To Be Cleaned Up, The Production Is Smoothly Carried Out.

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Hydraulic Tools

SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

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Tube Tools

Hydraulic tube pullers can be used for both continuous tube pulling as well as stub pulling. Consists of - Hydraulic power pack - Pulling gun - Hose and other consumable accessories. Salient Features - Removes tubes without any damage to tube sheet - Interchangeable pulling gun with the same power pack - Compact design of pulling gun and power pack - Available for continuous pulling of up to 3" OD, and stub pulling of up to 4" OD - Saves time and money Tube Size: 3/8" - 3" (9.5 - 75 mm) OD for continuous pulling

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Crimping Tools

SAPSONS ‘FT’ Series Foot operated Hydraulic Crimping Tools are one of our Unique design, supplied with Heavy duty Foot operated Pump - with sturdiest design, fitted over Heavy steel frame, for well-balanced operation. These are suitable for crimping Copper and Aluminium Cable terminal ends and in-line Connectors upto 1200 Sq.mm. Our FT Series Hydraulic Crimping Tools are equipped with in-built Safety release valve, to prevent the overloading, thus protecting both Pump & Crimping Head. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. The FT Series Hydraulic Crimping Tools that we provide are suitable for any heavy duty crimping applications, to be done at ground positions. Hydraulic crimping head is slim in Design, suitable for easy accessibility inside the panels and confined areas, where other tools cannot be used. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

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Tube Tools

It is a Shaft consist of Inner Core ,Outer casing Motor Coupling and Hand piece. It is designed to penetrate in to the tube inner dia, flexibly even into the bend tubes, without damaging the inner surface of the tube, and capable of transmitting rotary power from the Power unit to the tool head or brush. INNER WIRE CORE is flexible shaft's most important working element. It is designed and constructed to meet power drive operating conditions that include torque, speed, length and minimum bend radius. At the centre of the core is a single wire around which successive multi-stranded layers of wires are wrapped. Each layer is wound in the opposite direction and at right angles to the layer directly beneath it. The direction in which the wire on the outer most layer is wound determines the direction in which the shaft is designed to rotate. OUTER CASTING made of galvanized steel strip and is internally reinforced with antifriction lining to support the wire core and resist the torque. Outer casing does not rotate but protect the inner core and the tube inner dia. HANDPIECE is attached to one end of the shaft, either detachable or fixed type, with threaded spindle to connect tool heads or brushes. MOTOR COUPLING is fitted to the other end of the shaft, either threaded type or shear pin type, connected to the main power unit. Available in 25mm(1”) , 32mm(1.1/4”) and 36mm(1.3/8”) OD with 12mm(1/2”),16mm (5/16”) and 19 mm(3/4”) inner core respectively, with various length of 6 to 22 mtrs. Long. Longer length is also available on request.

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Hydraulic Tools

SAPSONS hydraulic hand pumps are suitable for various applications, like lifting, pressing, crimping ,jacking, and all other general applications. SAPSONS Heavy duty Hydraulic Hand Pumps are available up to 700 bar max. working pressure both in Single & Two Speed. Types: 1. Portable Hand Pumps– Single And Two Speed Compact Hydraulic Pumps, Very Useful Where Performance With Portability Is Preferred. 2. Heavy Duty Hand Pumps – Two Speed Pumps –With Auto Change Over From High Discharge At Low Pressure To Low Discharge At High Pressure. Once The Equipment Reaches The Load ,The Pump Automatically Change Over To High Pressure. 3. High Flow Hydraulic Hand Pumps – Heavy Duty Hand Pumps With Bigger Oil Capacity , Suitable For Double Acting Cylinders And Other Equipment. Specialities: * Easy, Effortless To Handle * Corrosion Resistant * Robust Construction * Reasonable Price.

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