Hydraulic Tube Expansion Systems : Hydraulic Tube Expansion Systems are specialized tools used in industries like power generation, oil and gas, petrochemicals, and HVAC for the mechanical expansion of tubes into tube sheets. This process creates a tight, leak-proof seal between the tube and the sheet without the need for welding or adhesives.

Electronic Torque produced by SAPSONS Electric Tube Expansion Drive Unit is governed by a separate Electronic Control Panel which is adjusted by a simple Digital Display. When the Electrically Driven Motors reaches the desired Torque, the Control Unit Mechanism automatically shuts off the Power and on pressing the Reverse Button the Tube Expander retracts out from the Tube .The fully Automatic system ensures the Tubes are rolled to maximum tightness without inducing excessive cold worked stress in Tube Metal, injuring Tube ends or distorting Tube Sheet Ligaments. * SM-0 * SM-2 * SM-3 * SM-1

Impact Sockets (Power Sockets ) are one of the very critical products, which used with high torque Power tools like Pneumatic , Electric or Battery operated Impact wrenches, for tightening and loosening of bolts/Nuts. Since it is used for high torque applications, the reliability, performance and safety is very important while selecting the products. Breakage while in use may cause serious accidents, and harm the operator. SAPSONS sockets are most durable and toughest available in the market. Available in Standard , Deep Lengths , Castellated and Spline Drive profiles to meet all the applications. Stress free corner profile: Clearance at corner of both Square drive & Hexagon end of the Sockets ensures load on flank of nut or bolt and eliminates high stress concentration points, thus increasing the impact resistance and the torque transmitting capability. Available in thinwall design also to facilitate the usage in confined areas and critical applications. A/F Across Flats Size - Nominal D Max. Outside dia. Socket end d Max. Outside dia. Sq. Drive end OAL Overall Length - Nominal TH Depth of Socket Form C Depth of Bolt Clearance “Sockets for special applications & as per customer's drawing can be supplied on request."

Tube Plug are specialized tools used primarily in industries such as power generation, petrochemical, and HVAC for the installation or removal of tube plugs in heat exchangers, condensers, boilers, or chillers. Tube plugs are used to seal off damaged or leaking tubes to prevent system contamination or performance degradation. Sizes: 3/8' to 1.1/2' (9.5 - 38.10 mm) OD

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

Filtration Trolley (Models HF 05 & HF 10) Applications: * Filtration & Transfer Of New Fluid From Storage Tank To Reservoir And Vise Versa. * Periodic Filtration Of Fluid Already Being Used * For Fluids Having Viscosity Up To 800 Cst, Diesel, Hydraulic Oil, Lubricating Oil Etc. * Separation Of Water From A System. Features: * Compact Unit With Rugged & Durable Heavy-Duty Frame. * Portable, Easy To Handle & Light Weight. * Long Inlet & Outlet Hoses-So No Additional Tools Required For Operation. * With Motor Starter, 5-Meter Cable, It Is Ready To Use As Received. * Different Filtration Capacity Cartridges Available. * Separate Inlet & Outlet Filters For Pump Protection & Long Life Of Element. * Flow Bye Pass System & Motor Overload Protection In Case Of Emergency. * Easy To Replace Filter Elements. * Indicators To Check Clogging Of Filters. Advantages: * Saves Time Spent On Filling & Transfer Of Oil. * Periodic Use Of Trolley Increases Life Of Hydraulic Oil. * Improves Performance Of Pumps, Valves, Cylinders Etc. * Reduces Oxidations Of Oil & Stabilizes Its Viscosity Level. * Consistent Use Of This Trolley Improves Life Of The Machine & Efficiency, Thereby Increasing The Profit Levels.

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

Sapsons hydraulic power packs are designed and manufactured using the latest technology to serve mobile as well as industrial applications (small and large duty) around the world. We design and build customized hydraulic power packs for specific customer requirements too. Our power packs are built using mounting & manifold-valve assembly of international standards, and hydraulic elements of reputed makes. They can be provided with the electrical relay/CNC/PLC control systems too. Complete turnkey projects are undertaken. Additionally, we also undertake retrofitting, reconditioning, and upgrading of customer’s hydraulic systems.