SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

‘HJ’ Series : Hydraulic Crimping Tools are made out of Solid Special Alloy Steel, where weight is not an issue to the customer, and it is mainly used in manufacturing plants, with Crane facility. These tools are Economy model but heavy in design. HJ Series Hydraulic Crimping Tools are available for crimping Copper and Aluminum Cable terminal ends up to 400 Sq.mm with Ring or Hex dies. Construction and Working: The Crimping Jack and Hydraulic Pump are connected with 2 Mtrs. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure of up to 250 Kg/ Sq.mm. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading.

MH Series Electric Power Operated Hydraulic Crimping tools are available with 230 V as well as 110 V Single Phase power supply. The MH Series Hydraulic Crimping Tools are easy to carry and have compact power pack fitted with lifting handle. The MH Series Hydraulic Crimping Tools are supplied with all Aluminum body Motor for less weight and easy portability. Supplied with hand held slim design light weight crimping head, hexagonal dies, and suitable 2 meters long hydraulic hose. Electric Pumps are designed to develop Max. working Pressure up to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. Available Models: * SAP-MH-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-MH-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-MH-1000 – Capacity: 500.0 TO 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-MH-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. Technical Specifications: Power Supply: 230 Volts Or 110 Volts Single Phase Tank Capacity: 10 Liters Max Working Pressure: 700 Kg/Sq.Cm Motor: 1 HP Pump: 2 LPM For special applications, with high power crimping, we have our HDX and HDZ series Crimping heads, which can be used with both Hand pump as well as Electric pumps, developing up to Max.Working pressure of 700 Bar.

SAPSONS ‘HD’ Series Hydraulic Crimping Tools is designed for crimping with Ring or Hex dies to crimp Copper / Aluminium Cable terminal ends/ Ferrules upto 1200 Sq. mm, powered by Heavy duty powerful Hand Pump. The Crimping Head and Hydraulic Hand Pump is connected with 2 Mtr. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure from 300 to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading. This Slim type Hand held Hydraulic crimping head is suitable for Heavy duty crimping and can be easily used inside the panels, very confined areas, critical positions and very critical applications. Available Models: * SAP-HD-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-HD-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-HD-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-HD-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

Tool Heads is fitted to the Flexible shaft to remove scale and hard deposits from inside the tubes of Processing Equipment. Available in Fixed type with Three and Spring type with 15 Sharp revolving Cutters, it chip the scale at high speed and the resultant centrifugal force. All parts are manufactured from special Alloy steel and heat treated for longer life. For Medium Size Straight Tubes: * PAD Type Arrowhead Drill For Opening Blocked Tubes * PBT Type Boring Tool For Cleaning Semi blocked * PSL Type Spring Loaded For Hard And Obstinate Scale * PDH Type Double Head For Hard And Medium Scale * PAD/UJ Type Drill Head With Universal Joint For Thick Scale * PPA Type Pivoted Arm For Uneven Hard Scale * PSF Type Swing Frame For All Types Of Scale * PSH Type Single Head For Hard And Medium Scale * WBA Type Cup Shaped For Scouring Of Thin Hard Scale * PTH Type Turk's Head For Scouring After Descaling * PDS Type Double Spiral For Scouring Carbon Scale * PGP Type General Purpose For Debarring Polishing Etc.

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

Castellated slugging wrenches and sockets are heavy-duty tools engineered for high-impact applications where traditional wrenches cannot deliver the required torque. These tools feature a castellated (slotted) head design, specifically intended to fit over slotted or castle nuts that require alignment for cotter pins or safety wire locking. Built from premium-grade alloy steel, these tools are designed to be struck with a hammer (slugged) to generate greater torque, making them ideal for loosening or tightening large, stubborn fasteners in demanding industrial environments. The castellated profile ensures a secure grip on specialized nuts, preventing slippage and damage during operation. These tools are commonly used in power plants, refineries, petrochemical facilities, mining operations, and heavy equipment maintenance where reliability and safety are critical. Castellated Slugging Wrenches : Available from 2' to 6' Sizes Castellated Sockets : Available in following sizes : 1.1/2 in. Sq. Drive 2.1/2 in. Sq. Drive 3.1/2 in. Sq. Drive