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Hydraulic Tools

SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

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Hydraulic Tools

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

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Crimping Tools

‘HJ’ Series : Hydraulic Crimping Tools are made out of Solid Special Alloy Steel, where weight is not an issue to the customer, and it is mainly used in manufacturing plants, with Crane facility. These tools are Economy model but heavy in design. HJ Series Hydraulic Crimping Tools are available for crimping Copper and Aluminum Cable terminal ends up to 400 Sq.mm with Ring or Hex dies. Construction and Working: The Crimping Jack and Hydraulic Pump are connected with 2 Mtrs. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure of up to 250 Kg/ Sq.mm. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading.

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Crimping Tools

MH Series Electric Power Operated Hydraulic Crimping tools are available with 230 V as well as 110 V Single Phase power supply. The MH Series Hydraulic Crimping Tools are easy to carry and have compact power pack fitted with lifting handle. The MH Series Hydraulic Crimping Tools are supplied with all Aluminum body Motor for less weight and easy portability. Supplied with hand held slim design light weight crimping head, hexagonal dies, and suitable 2 meters long hydraulic hose. Electric Pumps are designed to develop Max. working Pressure up to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. Available Models: * SAP-MH-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-MH-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-MH-1000 – Capacity: 500.0 TO 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-MH-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. Technical Specifications: Power Supply: 230 Volts Or 110 Volts Single Phase Tank Capacity: 10 Liters Max Working Pressure: 700 Kg/Sq.Cm Motor: 1 HP Pump: 2 LPM For special applications, with high power crimping, we have our HDX and HDZ series Crimping heads, which can be used with both Hand pump as well as Electric pumps, developing up to Max.Working pressure of 700 Bar.

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Crimping Tools

SAPSONS ‘HD’ Series Hydraulic Crimping Tools is designed for crimping with Ring or Hex dies to crimp Copper / Aluminium Cable terminal ends/ Ferrules upto 1200 Sq. mm, powered by Heavy duty powerful Hand Pump. The Crimping Head and Hydraulic Hand Pump is connected with 2 Mtr. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure from 300 to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading. This Slim type Hand held Hydraulic crimping head is suitable for Heavy duty crimping and can be easily used inside the panels, very confined areas, critical positions and very critical applications. Available Models: * SAP-HD-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-HD-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-HD-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-HD-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

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Tube Tools

It is a Shaft consist of Inner Core ,Outer casing Motor Coupling and Hand piece. It is designed to penetrate in to the tube inner dia, flexibly even into the bend tubes, without damaging the inner surface of the tube, and capable of transmitting rotary power from the Power unit to the tool head or brush. INNER WIRE CORE is flexible shaft's most important working element. It is designed and constructed to meet power drive operating conditions that include torque, speed, length and minimum bend radius. At the centre of the core is a single wire around which successive multi-stranded layers of wires are wrapped. Each layer is wound in the opposite direction and at right angles to the layer directly beneath it. The direction in which the wire on the outer most layer is wound determines the direction in which the shaft is designed to rotate. OUTER CASTING made of galvanized steel strip and is internally reinforced with antifriction lining to support the wire core and resist the torque. Outer casing does not rotate but protect the inner core and the tube inner dia. HANDPIECE is attached to one end of the shaft, either detachable or fixed type, with threaded spindle to connect tool heads or brushes. MOTOR COUPLING is fitted to the other end of the shaft, either threaded type or shear pin type, connected to the main power unit. Available in 25mm(1”) , 32mm(1.1/4”) and 36mm(1.3/8”) OD with 12mm(1/2”),16mm (5/16”) and 19 mm(3/4”) inner core respectively, with various length of 6 to 22 mtrs. Long. Longer length is also available on request.

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