SAPSONS manufacturers complete range of Transmission Line Tools . Our Hydraulic stringing (Compression ) machine available with both hand operated and power operated pumps. These tools are specially designed to work perfectly on all sizes of AAA, AAAC, ACSR conductors (namely Panther, Moose, Dog and Zebra, etc.) of EHV transmission lines. The crimping blocks (dies) of the Compressor Machines are made out of special alloy steel, heat-treated and chrome plated for best result out of it. Used for Mid-Span joints and dead-end joints, our tool ensures the same mechanical strength and electrical conductivity that of solid conductors. The compressor machines are available in both Single & Double pump model. List of Sapsons Transmission Line Tools: 1. Hydraulic Stringing Tool – Manual / Petrol / Electric Operated 2. Hydraulic Operated ACSR Conductor Cutter 3. Drum Lifting Jacks – 3, 6 And 10 Tons 4. Turn Table 5. Turn Buckle 6. Sagging Winch 7. Power Winch 8. Industrial Rope Pulley 9. Bolted Type Come Along Clamp – 4 & 7 Bolts & Automatic 10. Aerial Roller – 300, 400, 600 And 800 Mm

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

3 Plain Rollers with 1Flare Roller Tube Expanders, to suit Flare Type Tube Expansion of Boiler Tubes .To suit Tubes Ranging from 7/8" O.D to 4.1/2" O.D. A range of models available to cover Tube Expansion Length of 1/2" to 2.5/8".Drum / Header / Short Series Mandrels available, to suit specific applications.

3 Rollers Parallel Tube Expanders, to suit plain Tubes Expansion of Boiler Tubes. To suit tubes of sizes ranging from 7/8" O.D. to 4 1/2" O.D. A range of models available to cover Tube Expansion Lengths of 1/2" to 2.5/8".Drum / Header / Short Series Mandrels available, to suit specific applications.

1200 Series is the long reach expanders used for higher thickness tube sheets, where expansion lengths is longer. Used for manufacturing of Heat Exchanger & Condensers, Suitable for Tube size: 1/2" to 1.1/2” OD. For Tubes of I.D. : 0.334" (8.4mm) to 1.43" (36.3mm). Available in Roller Lengths of 1.1/2" (38.1mm) and 2.1/4" (57.1mm) & Range of Models to cover Tube Expansion Length 1.1/2" (38.1mm) to 12.3/4" (323.6mm).

8012 Series is the adjustable type tube expanders with thrust bearing collar, to be used in normal and heavy thickness tubes of Boilers, Air Heaters, Refinery Tubes, It can be used for expanding thick tube sheets of up to 8” standard expanders available for 1.3/4” to 5” OD Tubes. Available for bigger tube sizes on request. For tubes of I.D. : 1.420" (36.1mm) to 2.902" (73.7mm). Available in Roller Lengths of 2.1/4" (57.1mm) and 2.902" (73.7mm) To cover Tube Expansion Length 1/2" (12.7mm) to 4" (101.6mm).

1300 Series is the long reach expander used for higher thickness tube sheets, where expansion lengths is longer. Used for oil Coolers , Radiators & other equipment, where small diameter tubes are used. Suitable for Tube sizes ¼” to 3/8” OD. For Tubes of I.D. : 0.231" (5.8mm) to 0.331" (8.4mm). Available in Roller Lengths of 3/4" (19.05mm) and 1.14" (31.75mm) for Tube Expansion Length 3/4" (19.05mm) to 3.1/2" (88.9mm)

900 Series used in oil Coolers, radiators and other equipment of small diameter tubes. Suitable for Tube sizes ¼” to 3/8” OD. For Tubes of I.D. : 0.152" (3.8mm) to 0.331" (8.4mm). Available in Roller Lengths of 3/4" (19.05mm) and 1.14" (31.75mm) for Tube Expansion Length 1.1/4" (6.35mm) to 1.14" (31.75mm).

SN Series Expanders are specially made for using in oil Coolers, Radiators and other Equipments in which small diameter of tubes are used. With more feed angle, the expansion is completed fast and ideal for high productivity. Suitable for Tube sizes ¼” to 3/8” OD. For Tubes of I.D. : 0.152" (3.8mm) to 0.331" (8.4mm). Available in Roller Lengths of 1" (25.4mm) and 1.1/2" (38.1mm) for Tube Expansion Length 1/4" (6.35mm) to 1" (25.4mm).