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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Hydraulic Tools

SAPSONS make HP Series Slim type Hand operated Hydraulic crimping tool with built-in hydraulic pump, is one of the unique tool for crimping both aluminium and copper lugs and ferrules. These Crimping Tools are light in weight, easy to use and easy to carry. The HP Series Hand Crimping Tools are supplied in specially melded plastic carrying case, with hex dies of size from 10 to 300 sq.mm. The HP Series Hand Crimping Tools are very useful for electrical maintenance engineers and contractors, as they are very handy and easy to carry anywhere. * MODEL NO. SAP-HP-300

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Tube Tools

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

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Hydraulic Tools

Filtration Trolley (Models HF 05 & HF 10) Applications: * Filtration & Transfer Of New Fluid From Storage Tank To Reservoir And Vise Versa. * Periodic Filtration Of Fluid Already Being Used * For Fluids Having Viscosity Up To 800 Cst, Diesel, Hydraulic Oil, Lubricating Oil Etc. * Separation Of Water From A System. Features: * Compact Unit With Rugged & Durable Heavy-Duty Frame. * Portable, Easy To Handle & Light Weight. * Long Inlet & Outlet Hoses-So No Additional Tools Required For Operation. * With Motor Starter, 5-Meter Cable, It Is Ready To Use As Received. * Different Filtration Capacity Cartridges Available. * Separate Inlet & Outlet Filters For Pump Protection & Long Life Of Element. * Flow Bye Pass System & Motor Overload Protection In Case Of Emergency. * Easy To Replace Filter Elements. * Indicators To Check Clogging Of Filters. Advantages: * Saves Time Spent On Filling & Transfer Of Oil. * Periodic Use Of Trolley Increases Life Of Hydraulic Oil. * Improves Performance Of Pumps, Valves, Cylinders Etc. * Reduces Oxidations Of Oil & Stabilizes Its Viscosity Level. * Consistent Use Of This Trolley Improves Life Of The Machine & Efficiency, Thereby Increasing The Profit Levels.

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Torque Tools

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

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Hydraulic Tools

The Clean cut solution to removing frozen nuts. Hydraulic Nut Splitter is very useful tool for Processing Industries like Pharmaceuticals, Chemical plants, Fertilizers etc, where the atmosphere is corrosive or Industries which located near Sea-shore. In both the cases, the Fasteners often get corroded, and during routine maintenance or preventive maintenance, it is very difficult to open the Nuts, by manually or thru impact applications. SAPSONS Nut Splitters offer end to end solution of cutting frozen nuts, in such situation. Our Nut Splitter Tool is effectively used for removing heavily corroded, seized nuts quickly, quietly and safely without damaging the bolt and stud threads. Sapsons Nut-Splitter now you can easily remove heavily corroded, seized nuts quickly, quietly and safely. Fast : To remove a 90 mm nut with a torch or hammer and chisel might take upto 30 minutes. But yoy only need 20-30 seconds with our Sapsons Nut Splitter. Safe: No hammer, no impact. Operator has hands off during operation. No sparks, No Flames, No risk to volatile environments. Sapsons Nut Splitter cuts smoothly, with no flying fragments. Quiet : All you will hear is the hiss of the hydraulic pump and a reassuring " snap" when the nut is split. Precise: You can easily calibrate the cutting chisel so only the nut is split, with no damage to the bolt or stud threads. Versatile : SAPSONS NUT SPLITTER cuts through even the hardest nuts, including ASTMA194 Brinell hardness 248-352. And each model of SAPSONS NUT SPLITTER can be used for a wide range of metric or inch nut sizes. It Saves You Money : Nut removal takes less time, so downtime is reduced. And with SAPSONS NUT SPLITTER, you can avoid costly damage to bolts, studs and surrounding equipment.

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Assembly Tools

Spring Balancers - are most scientifically designed for suspending and balancing the object , at required height. Working on the principle of Coiled spring, it ensures constant tension throughout the entire cable travel, to ensure fatigueless operation. Manufactured from High grade Aluminium casting, it is compact in design and light in weight. With Forged swivel top hook for 360 deg. Rotation, it has built-in safety locking mechanism, to prevent any unforeseen accident, due to spring failure. Salient Features: - Specially designed to free the operator from the weight of hand tools, thereby reducing operator fatigue. - Allows easy handling, as the weight of the loaded balancers and pressure required for operation is counter balanced in the containerized (main) spring mechanism of the spring balancers itself. - Provides maximum impact resistance due to the rugged construction of spring balancer (as main housing and cover plate are manufactured from high tensile lightweight aluminium alloy. - Ensures maximum safety due to forged steel upper support hook and bottom suspension hook assemblies. - Good flexibility and fall safety as a result of cables made using standard flexible wire rope . - Unique, tapered cable drum design that matches the middle turns of spring balancers where the optimum torque build-up is constant; provides smooth and even cable tensions throughout the entire cable travel length. - Easily accessible external tension adjustment, using which required tension can be set through a hardened worm form gear system; no special tool required. - Swivel on top hook allows 360° rotation positioning the spring balancers for easiest cable flow; prolongs cable life. - Automatic Drum Lock arrangement to prevent the load from falling in case spring balancer lowers sharply. - Suspended tools can be easily engaged or disengaged using the manual drum lock, making changeover safe, simple and quick; reduces downtime. Applications : Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quarries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, in case of de-oxidation, water washing of plating work with raising and lowering of work etc. Design : Overhead Spring Balancers are specially designed to free the operator from weight of the hand tools or any other object, which is handled by human, for hours, continuously. When properly balanced by adjusting spring tension, the tools become almost weightless in the hands of the operator and can be moved up and down with very little effort. Advantages: 1. Increases Productivity – Balancers Keep Poised For Action, Minimize Motions Required To Bring Tool From Rest To Work Positions. 2. Extends Tool Life - Balancers Eliminate Pick-Up And Lay Down Wear And Prevent Damage From Dropping. 3. Reduces Operator Fatigue – A Balancer Makes The Heaviest Tool Light As A Feather. Operator Effort Can Be Directed To Controlling The Tool Rather Than Supporting. 4. No Need Of Power – There Is No Need Of Electrical Or Mechanical Power. 5. Increases Safety – Balancers Keep Work Area Uncluttered To Reduce Chances Of Damages Of Accessories Or Accidental Start-Up Of Tools During Handling. 6. Effective Use Of Space – The Working Place Being Widely Utilized, And Also To Be Cleaned Up, The Production Is Smoothly Carried Out.

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