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'customer requirement'

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Hydraulic Tools

Sapsons hydraulic power packs are designed and manufactured using the latest technology to serve mobile as well as industrial applications (small and large duty) around the world. We design and build customized hydraulic power packs for specific customer requirements too. Our power packs are built using mounting & manifold-valve assembly of international standards, and hydraulic elements of reputed makes. They can be provided with the electrical relay/CNC/PLC control systems too. Complete turnkey projects are undertaken. Additionally, we also undertake retrofitting, reconditioning, and upgrading of customer’s hydraulic systems.

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Assembly Tools

SAPSONS Double-Ended Ratchet Spanner with Hex / Bi-Hex drive at both ends is a very useful tool for productivity. Used for loosening & tightening of bolts / nuts without detaching / resetting the tool, due to its in-built Ratcheting mechanism, these tools helps to reduce the operator fatigue and increase the comfort. The range covers across flat sizes 8 mm to 24 mm and 5/16″ to 1″. We also manufacture Single End Heavy duty Female Hex, Bi-Hex and Square Drive RATCHET WRENCHES with the A/F sizes of upto 3” with long Handle for the maintenance of Turbines, Ships, and for various applications. Very Useful in general engineering industry, automobile Industries , Thermal, Gas and Hydel Power plants and mass production and servicing industries. Special Sizes as per customer requirement can be also made on request.

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Assembly Tools

SAPSONS Ratchet Handles that have mechanism to suit both right- and left-hand operation. Manufactured with both 'V' teeth and square teeth, and available in open and closed body design, these Ratchet handles are designed to withstand high torque. It is available in 1/4″ (6.35 mm), 3/8″ (9.5 mm), 1/2″ (12.7 mm), 3/4″ (19 mm) and 1″ (25.4 mm) square drives of both Male and Female Drive. We also make Special and Bigger sizes as per our customer requirements for both Female Square and Hex Drive.” Female Hex drive can be supplied up to 75 mm (3” ) A/F… Also available in any special shape, (Triangle ,Bi-Hex, torx etc.. ) to meet our customer requirement.

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Torque Tools

SAPSONS Extra Heavy Duty Slugging / Striking Wrenches are designed for use with hammers where impact or shock loading is required for loosening of frozen and rusty nuts and bolts. These slugging wrenches are duly forged from superior grade special alloy steel. The blanks are duly machined with the wrench openings broached to close tolerance as per federal specifications and undergo a heat treatment process including stress relieving before undergoing short blasting and surface finish operations. SAPSONS Slugging Wrenches are guaranteed for superior performance and durability. Slugging Wrenches are available in – RING PROFILE- Straight Flat , Box type & Offset Handle, OPEN JAW PROFILE– straight Flat and Offset handle , STRUCTURAL WRENCHES – Both Tapered Handle and Tubular Handle types CASTELLED WRENCHES or any special profiles to suit customer’s specific requirements. SAPSONS Slugging Wrenches are available in a range of sizes from 22 mm to 230 mm (7/8" to 9.1/8") across flat. These are suitable for most rigid applications and are useful for fertiliser plants, refineries, petrochemicals, heavy engineering industries, railways, iron and steel manufacturing plants, thermal power stations, etc. Features: * One Piece Forged Construction * Extra Heavy Duty High Impact Resistant * Greater Head Deptt. * Guaranteed Against Premature Failure * Large Striking Face

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Assembly Tools

SAPSONS make soft-faced hammers and mallets are designed to transmit the whole force of blow safely and effectively. Also available, raw-hide hammers as per customer requirement. Under Nylon Tip Hammers / Raw hide hammers, heading: Salient Features * Designed to avoid bouncing blows * Comes with a special filling insert in the hammer head, which allows a significantly higher striking effect as compared to standard recoilless hammers * Special filling seamlessly absorbs the counter pulse triggered by the hammer head * Universal use for assembly and service work * Can be supplied as hammers or mallets with polyamide or raw-hide tips as per specific customer requirements

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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Crimping Tools

‘HJ’ Series : Hydraulic Crimping Tools are made out of Solid Special Alloy Steel, where weight is not an issue to the customer, and it is mainly used in manufacturing plants, with Crane facility. These tools are Economy model but heavy in design. HJ Series Hydraulic Crimping Tools are available for crimping Copper and Aluminum Cable terminal ends up to 400 Sq.mm with Ring or Hex dies. Construction and Working: The Crimping Jack and Hydraulic Pump are connected with 2 Mtrs. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure of up to 250 Kg/ Sq.mm. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading.

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