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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Crimping Tools

SAPSONS ‘FT’ Series Foot operated Hydraulic Crimping Tools are one of our Unique design, supplied with Heavy duty Foot operated Pump - with sturdiest design, fitted over Heavy steel frame, for well-balanced operation. These are suitable for crimping Copper and Aluminium Cable terminal ends and in-line Connectors upto 1200 Sq.mm. Our FT Series Hydraulic Crimping Tools are equipped with in-built Safety release valve, to prevent the overloading, thus protecting both Pump & Crimping Head. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. The FT Series Hydraulic Crimping Tools that we provide are suitable for any heavy duty crimping applications, to be done at ground positions. Hydraulic crimping head is slim in Design, suitable for easy accessibility inside the panels and confined areas, where other tools cannot be used. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

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Tube Tools

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

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Hydraulic Tools

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

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Hydraulic Tools

Filtration Trolley (Models HF 05 & HF 10) Applications: * Filtration & Transfer Of New Fluid From Storage Tank To Reservoir And Vise Versa. * Periodic Filtration Of Fluid Already Being Used * For Fluids Having Viscosity Up To 800 Cst, Diesel, Hydraulic Oil, Lubricating Oil Etc. * Separation Of Water From A System. Features: * Compact Unit With Rugged & Durable Heavy-Duty Frame. * Portable, Easy To Handle & Light Weight. * Long Inlet & Outlet Hoses-So No Additional Tools Required For Operation. * With Motor Starter, 5-Meter Cable, It Is Ready To Use As Received. * Different Filtration Capacity Cartridges Available. * Separate Inlet & Outlet Filters For Pump Protection & Long Life Of Element. * Flow Bye Pass System & Motor Overload Protection In Case Of Emergency. * Easy To Replace Filter Elements. * Indicators To Check Clogging Of Filters. Advantages: * Saves Time Spent On Filling & Transfer Of Oil. * Periodic Use Of Trolley Increases Life Of Hydraulic Oil. * Improves Performance Of Pumps, Valves, Cylinders Etc. * Reduces Oxidations Of Oil & Stabilizes Its Viscosity Level. * Consistent Use Of This Trolley Improves Life Of The Machine & Efficiency, Thereby Increasing The Profit Levels.

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Hydraulic Tools

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

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Assembly Tools

SAPSONS Double-Ended Ratchet Spanner with Hex / Bi-Hex drive at both ends is a very useful tool for productivity. Used for loosening & tightening of bolts / nuts without detaching / resetting the tool, due to its in-built Ratcheting mechanism, these tools helps to reduce the operator fatigue and increase the comfort. The range covers across flat sizes 8 mm to 24 mm and 5/16″ to 1″. We also manufacture Single End Heavy duty Female Hex, Bi-Hex and Square Drive RATCHET WRENCHES with the A/F sizes of upto 3” with long Handle for the maintenance of Turbines, Ships, and for various applications. Very Useful in general engineering industry, automobile Industries , Thermal, Gas and Hydel Power plants and mass production and servicing industries. Special Sizes as per customer requirement can be also made on request.

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Torque Tools

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

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