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Items tagged with 'industrial heat exchanger tube plugs'

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Tube Removal Tools

Tube Plug are specialized tools used primarily in industries such as power generation, petrochemical, and HVAC for the installation or removal of tube plugs in heat exchangers, condensers, boilers, or chillers. Tube plugs are used to seal off damaged or leaking tubes to prevent system contamination or performance degradation. Sizes: 3/8' to 1.1/2' (9.5 - 38.10 mm) OD

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Tube Removal Tools

Tube Collapsing Tools are specialized mechanical devices used primarily in manufacturing, maintenance, and decommissioning processes to intentionally deform or crush tubing. The goal is to collapse the tube structure, making it unusable for further operation or ensuring it is securely sealed or destroyed. These tools are common in industries such as nuclear power, petrochemical, heat exchanger manufacturing, and aerospace. Tube Size: 3/8' - 2.1/2' (9.5 - 63.5 mm) OD

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Tube Tools

Under Tube-End Facing / Chamfering Machines, replace text with: Sapsons SFM series tube end facing / chamfering machines are powerful yet portable machines designed to self-align and mount on tubes for fast tube-end facing and chamfering in constrained spaces. These are ideal for trimming condenser, chiller, and heat exchanger tubes to a specific tube projection after expansion. Salient Features - Light, portable, modular and ergonomic design - User-friendly experience due to quick interchangability of pilot - Range of tool bits available for tube-end facing, bevelling (internal and external) and weld seam machining - Available in electric, hydraulic and pneumatic drives - Saves money and inventory space, owing to a wide tube size range covered by a single machine Tube Size: 1½" - 7" (38.1 - 177.8 mm) OD

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Tube Tools

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

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Tube Tools

Inserting the tubes in to the Tube sheet and Baffle plates is one of the very important activity , in manufacturing of Heat Exchangers, Condensers , Chiller etc., during which the tube ends often get damaged, result into the rejection of complete tubes , most of the time, particularly in Non-Ferrous tubes. Our Tube Guides are designed to protect the tube ends and simplifying the tube insertion process. The Conical shape of the nose allows the Tube end to self align it to the holes in the baffles plates and the tube sheet. Made out of Aluminium nose with Nylon bristle tails, which hold the Guide into the tube ID ., firmly, while insertion. It can be re-used. Sizes Available For ½” To 2.1/2” OD Tubes.

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Tube Tools

Trimming of Tube ends in Condensers, Chillers, Heat Exchangers is one of the very important application, which needs proper tool. We have made it very simple with the SAPSONS tube end facers, which is available with Square , Flat and Round tool bits. It has the Hexagonal shank, to conveniently use with both Pneumatic and Electric power tools. Except in 3/8” OD tubes, One tool can be used for various thickness of tubes of same OD, by simply changing the Pilot Bush. Applications : * Tube End Facing / Trimming * Weld Trimming * Tube Flushing Sizes Available : 3/8” ( 9.5 mm ) to 2.1/2” ( 63.5 mm )

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Tube Tools

Tube Expansion Simplifier : Tube Expansion Simplifier tools are specialized devices designed to make the process of expanding tubes faster, easier, and more accurate—especially in industries like boiler manufacturing, heat exchanger maintenance, HVAC, and power plants. These tools are used to expand the ends of tubes so they fit tightly into tube sheets or connectors, ensuring leak-free, secure joints.

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Tube Tools

1200 Series is the long reach expanders used for higher thickness tube sheets, where expansion lengths is longer. Used for manufacturing of Heat Exchanger & Condensers, Suitable for Tube size: 1/2" to 1.1/2” OD. For Tubes of I.D. : 0.334" (8.4mm) to 1.43" (36.3mm). Available in Roller Lengths of 1.1/2" (38.1mm) and 2.1/4" (57.1mm) & Range of Models to cover Tube Expansion Length 1.1/2" (38.1mm) to 12.3/4" (323.6mm).

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Tube Tools

Tube Sheet Hole Reamers SAPSONS High Speed Steel CRYO PROCESSED long fluted Machine Reamer to IS : 5445 having virtually parallel cutting edges with bevel level lead integral with taper shank, ideal for the smooth and accurate Reaming of clearance holes in Tube Sheets, Condenser and Heat Exchangers, Tube Sheet Reamers to meet "TEMA" specifications. SAPSONS High Speed Steel CRYO PROCESSED long fluted Machine Reamer to IS : 5445 having virtually parallel cutting edges with bevel level lead integral with taper shank, ideal for the smooth and accurate Reaming of clearance holes in Tube Sheets, Condensers and Heat Exchangers, Tube Sheet Reamers to meet "TEMA" specifications.

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