'line boilers'

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

Tube Plug are specialized tools used primarily in industries such as power generation, petrochemical, and HVAC for the installation or removal of tube plugs in heat exchangers, condensers, boilers, or chillers. Tube plugs are used to seal off damaged or leaking tubes to prevent system contamination or performance degradation. Sizes: 3/8' to 1.1/2' (9.5 - 38.10 mm) OD

Under Hand Crimping Tools, put text : PL series: Fitted with jaws, Sapsons hand-operated plier-type PL series crimping tools are designed to have better metal-to-metal contact between wires and non-insulated cable terminal ends. Size: 0.5 sq. mm to 16.0 sq. mm GD series: Sapsons GD series bench-type hand crimping tool is suitable for bench-mounted crimping and production line applications. Size: 10 sq. mm to 185 sq. mm GP series: Sapsons GP series mechanical gear-powered hand-operated crimping tool is a multi-stroke tool with ratchet & pin lock, and a rapid motion with maximum handle opening of 90°. This lightweight yet sturdy tool comes with interchangeable hex-type dies and is incredibly handy for carrying out tasks in a remote setting. Size: 25 sq. mm to 400 sq. mm

SAPSONS ‘FT’ Series Foot operated Hydraulic Crimping Tools are one of our Unique design, supplied with Heavy duty Foot operated Pump - with sturdiest design, fitted over Heavy steel frame, for well-balanced operation. These are suitable for crimping Copper and Aluminium Cable terminal ends and in-line Connectors upto 1200 Sq.mm. Our FT Series Hydraulic Crimping Tools are equipped with in-built Safety release valve, to prevent the overloading, thus protecting both Pump & Crimping Head. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. The FT Series Hydraulic Crimping Tools that we provide are suitable for any heavy duty crimping applications, to be done at ground positions. Hydraulic crimping head is slim in Design, suitable for easy accessibility inside the panels and confined areas, where other tools cannot be used. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

Periodic cleaning of Tube Inner dia in Processing Equipment like BOILERS, Air Heaters , Evaporators and Sugar Refining vessels is very essential for its better performance and longer life. Our Flexible Shaft Machines are designed to meet customer’s expectation, with rugged construction, simple to operate, minimum maintenance and trouble free service. It is a self-contained portable unit, fitted with lifting or carrying handle. It consists of a TEFC, continuously rated, squirrel cage, 440 volts, 3 phase, 50 C/S, AC electric motor. Standard machines are available with 3, 5 & 7.5 HP and Free speed of 2880 or 1440 RPM. It is controlled by a push button starter, with features like single phase protection, overload and under voltage protection. In addition it is also ambient temperature compensated. Each machine is fully wired, carefully tested and is supplied with a 20 feet long power cable .

Sapsons hydrostatic pressure testing pumps & equipment are the perfect diagnostic solution used to check for leaks or defects in tubes, valves, pipes, hoses, boilers and pressure vessels, castings, components, etc. by filling them with water. They are designed and manufactured to handle flow rate ranging from 12 lpm to 445 lpm and pressure ranging from 70 bar (1000 PSI) to 1400 bar (20000 PSI). They are either manual or electric/pneumatic motor driven. They consist of : - Positive displacement reciprocating plunger - Safety relief valve and associated controls - Pressure gauge"

8012 Series is the adjustable type tube expanders with thrust bearing collar, to be used in normal and heavy thickness tubes of Boilers, Air Heaters, Refinery Tubes, It can be used for expanding thick tube sheets of up to 8” standard expanders available for 1.3/4” to 5” OD Tubes. Available for bigger tube sizes on request. For tubes of I.D. : 1.420" (36.1mm) to 2.902" (73.7mm). Available in Roller Lengths of 2.1/4" (57.1mm) and 2.902" (73.7mm) To cover Tube Expansion Length 1/2" (12.7mm) to 4" (101.6mm).

SAPSONS Tool Kits for various Applications and Industries: * AUTOMOBILES * SUGAR PLANTS * BOILERS AND TURBINES * REFINERIES AND OIL RIGS * CONSTRUCTION EQUIPMENT * CHEMICAL AND FERTILIZERS PLANTS * NUCLEAR THERMAL POWER PLANTS * RAILWAY WORKSHOPS / DUMPERS * HEAVY EARTH MOVING MACHINERY Range of our Tool Kits: * General Service Tool Kit Mechanics * Breakdown Tool Set * Super Maintenance Breakdown Tool Set * Basic Service Tool Kit * Electrician Tool Kit * Garage Mechanics Maintenance Tool Kit * General All-Purpose Handyman's Tool Kit * Fitter's Special Tool Kit Machine Shop * Maintenance Tool Set Tool Kits as per customer's specifications can also be supplied.