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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Hydraulic Tools

Salient Features: - Sturdy pillar (H frame/C frame type) - Standard or custom design that suits various needs and a wide range of applications - Superior quality electrical and hydraulic components used - Programmable logic control circuits can be provided on request - Special decompression and bumping circuits to extend service life - Structure qualifies standard acceptance tests - Designed to withstand higher overloads - Actuators/cylinders used are made of tubes & seals of international standards - Low maintenance - 2-400 ton pressing capacities - Comes with a manual for operating electrical controls Applications - Deep draw, crimping, punching, bending and straightening - Coining, compacting and sintering - Concrete paver block and tile manufacturing - Rubber moulding and Bakelite mounting and briquetting - Wax, malt coffee and juice extraction - Scrap bailing "

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Hydraulic Tools

Sapsons hydrostatic pressure testing pumps & equipment are the perfect diagnostic solution used to check for leaks or defects in tubes, valves, pipes, hoses, boilers and pressure vessels, castings, components, etc. by filling them with water. They are designed and manufactured to handle flow rate ranging from 12 lpm to 445 lpm and pressure ranging from 70 bar (1000 PSI) to 1400 bar (20000 PSI). They are either manual or electric/pneumatic motor driven. They consist of : - Positive displacement reciprocating plunger - Safety relief valve and associated controls - Pressure gauge"

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Hydraulic Tools

The Clean cut solution to removing frozen nuts. Hydraulic Nut Splitter is very useful tool for Processing Industries like Pharmaceuticals, Chemical plants, Fertilizers etc, where the atmosphere is corrosive or Industries which located near Sea-shore. In both the cases, the Fasteners often get corroded, and during routine maintenance or preventive maintenance, it is very difficult to open the Nuts, by manually or thru impact applications. SAPSONS Nut Splitters offer end to end solution of cutting frozen nuts, in such situation. Our Nut Splitter Tool is effectively used for removing heavily corroded, seized nuts quickly, quietly and safely without damaging the bolt and stud threads. Sapsons Nut-Splitter now you can easily remove heavily corroded, seized nuts quickly, quietly and safely. Fast : To remove a 90 mm nut with a torch or hammer and chisel might take upto 30 minutes. But yoy only need 20-30 seconds with our Sapsons Nut Splitter. Safe: No hammer, no impact. Operator has hands off during operation. No sparks, No Flames, No risk to volatile environments. Sapsons Nut Splitter cuts smoothly, with no flying fragments. Quiet : All you will hear is the hiss of the hydraulic pump and a reassuring " snap" when the nut is split. Precise: You can easily calibrate the cutting chisel so only the nut is split, with no damage to the bolt or stud threads. Versatile : SAPSONS NUT SPLITTER cuts through even the hardest nuts, including ASTMA194 Brinell hardness 248-352. And each model of SAPSONS NUT SPLITTER can be used for a wide range of metric or inch nut sizes. It Saves You Money : Nut removal takes less time, so downtime is reduced. And with SAPSONS NUT SPLITTER, you can avoid costly damage to bolts, studs and surrounding equipment.

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Transmission Tools

SAPSONS manufacturers complete range of Transmission Line Tools . Our Hydraulic stringing (Compression ) machine available with both hand operated and power operated pumps. These tools are specially designed to work perfectly on all sizes of AAA, AAAC, ACSR conductors (namely Panther, Moose, Dog and Zebra, etc.) of EHV transmission lines. The crimping blocks (dies) of the Compressor Machines are made out of special alloy steel, heat-treated and chrome plated for best result out of it. Used for Mid-Span joints and dead-end joints, our tool ensures the same mechanical strength and electrical conductivity that of solid conductors. The compressor machines are available in both Single & Double pump model. List of Sapsons Transmission Line Tools: 1. Hydraulic Stringing Tool – Manual / Petrol / Electric Operated 2. Hydraulic Operated ACSR Conductor Cutter 3. Drum Lifting Jacks – 3, 6 And 10 Tons 4. Turn Table 5. Turn Buckle 6. Sagging Winch 7. Power Winch 8. Industrial Rope Pulley 9. Bolted Type Come Along Clamp – 4 & 7 Bolts & Automatic 10. Aerial Roller – 300, 400, 600 And 800 Mm

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