Torque wrench is one of the very important tool, which is basically precision instrument, on which the quality of our job/ product depends. SAPSONS torque wrenches are manufactured , keeping this basic requirement in mind, and we take special care and precautions, from manufacturing to final testing and acceptance of the same, to ensure that there is no compromise to its quality and reliability. SAPSONS Adjustable / Preset click type Torque Wrenches are compact in design. Critical parts are made out of forged steel for long life and calibrated to an accuracy of + 3%. Available from 2.5 to 2700 NM Torque Capacity covered in 12 models with built in Ratchet Mechanism and Non - Ratchet Mechanism. Available in three different types as follows , depending upon the application, all supplied with + 3% accuracy : 1. Adjustable Click type torque wrench without Ratchet mechanism - where only final tightening is done with Torque wrench. 2. Adjustable Click type torque wrench with in-built Ratchet mechanism - where from initial to final tightening is done with Torque wrench, and for high productivity. 3. Fixed type torque wrench with or without Ratchet mechanism - where only pre-set torque is applied, repeatedly. TORQUE WRENCHES CAN BE SELECTED BASED ON THE REQUIRED TORQUE TO BE APPLIED, FROM OUR BELOW CHART... APPLICATIONS : Power Plants, Refineries, Petrochemicals, Fertilizers, Heavy Engineering Industries, Shipyards and Ship Building, Aeronautics and Automobiles. Features of 'SAPSONS' Torque Wrenches: * Sturdy And Robust Design * Guaranteed Accuracy Of ± 3% * Compact Design Facilitate Usage In Confined Areas. * Ensures Correct Torque By Click Sound, Vision And Operator Feeling * Calibrated By Electronic Calibrators To Close Tolerance, Which Are Certified By NPL. * very Torque Wrench Is Supplied With The Calibration Certificate.

Spring Balancers - are most scientifically designed for suspending and balancing the object , at required height. Working on the principle of Coiled spring, it ensures constant tension throughout the entire cable travel, to ensure fatigueless operation. Manufactured from High grade Aluminium casting, it is compact in design and light in weight. With Forged swivel top hook for 360 deg. Rotation, it has built-in safety locking mechanism, to prevent any unforeseen accident, due to spring failure. Salient Features: - Specially designed to free the operator from the weight of hand tools, thereby reducing operator fatigue. - Allows easy handling, as the weight of the loaded balancers and pressure required for operation is counter balanced in the containerized (main) spring mechanism of the spring balancers itself. - Provides maximum impact resistance due to the rugged construction of spring balancer (as main housing and cover plate are manufactured from high tensile lightweight aluminium alloy. - Ensures maximum safety due to forged steel upper support hook and bottom suspension hook assemblies. - Good flexibility and fall safety as a result of cables made using standard flexible wire rope . - Unique, tapered cable drum design that matches the middle turns of spring balancers where the optimum torque build-up is constant; provides smooth and even cable tensions throughout the entire cable travel length. - Easily accessible external tension adjustment, using which required tension can be set through a hardened worm form gear system; no special tool required. - Swivel on top hook allows 360° rotation positioning the spring balancers for easiest cable flow; prolongs cable life. - Automatic Drum Lock arrangement to prevent the load from falling in case spring balancer lowers sharply. - Suspended tools can be easily engaged or disengaged using the manual drum lock, making changeover safe, simple and quick; reduces downtime. Applications : Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quarries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, in case of de-oxidation, water washing of plating work with raising and lowering of work etc. Design : Overhead Spring Balancers are specially designed to free the operator from weight of the hand tools or any other object, which is handled by human, for hours, continuously. When properly balanced by adjusting spring tension, the tools become almost weightless in the hands of the operator and can be moved up and down with very little effort. Advantages: 1. Increases Productivity – Balancers Keep Poised For Action, Minimize Motions Required To Bring Tool From Rest To Work Positions. 2. Extends Tool Life - Balancers Eliminate Pick-Up And Lay Down Wear And Prevent Damage From Dropping. 3. Reduces Operator Fatigue – A Balancer Makes The Heaviest Tool Light As A Feather. Operator Effort Can Be Directed To Controlling The Tool Rather Than Supporting. 4. No Need Of Power – There Is No Need Of Electrical Or Mechanical Power. 5. Increases Safety – Balancers Keep Work Area Uncluttered To Reduce Chances Of Damages Of Accessories Or Accidental Start-Up Of Tools During Handling. 6. Effective Use Of Space – The Working Place Being Widely Utilized, And Also To Be Cleaned Up, The Production Is Smoothly Carried Out.

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

It is a Shaft consist of Inner Core ,Outer casing Motor Coupling and Hand piece. It is designed to penetrate in to the tube inner dia, flexibly even into the bend tubes, without damaging the inner surface of the tube, and capable of transmitting rotary power from the Power unit to the tool head or brush. INNER WIRE CORE is flexible shaft's most important working element. It is designed and constructed to meet power drive operating conditions that include torque, speed, length and minimum bend radius. At the centre of the core is a single wire around which successive multi-stranded layers of wires are wrapped. Each layer is wound in the opposite direction and at right angles to the layer directly beneath it. The direction in which the wire on the outer most layer is wound determines the direction in which the shaft is designed to rotate. OUTER CASTING made of galvanized steel strip and is internally reinforced with antifriction lining to support the wire core and resist the torque. Outer casing does not rotate but protect the inner core and the tube inner dia. HANDPIECE is attached to one end of the shaft, either detachable or fixed type, with threaded spindle to connect tool heads or brushes. MOTOR COUPLING is fitted to the other end of the shaft, either threaded type or shear pin type, connected to the main power unit. Available in 25mm(1”) , 32mm(1.1/4”) and 36mm(1.3/8”) OD with 12mm(1/2”),16mm (5/16”) and 19 mm(3/4”) inner core respectively, with various length of 6 to 22 mtrs. Long. Longer length is also available on request.

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

Sapsons hydraulic power packs are designed and manufactured using the latest technology to serve mobile as well as industrial applications (small and large duty) around the world. We design and build customized hydraulic power packs for specific customer requirements too. Our power packs are built using mounting & manifold-valve assembly of international standards, and hydraulic elements of reputed makes. They can be provided with the electrical relay/CNC/PLC control systems too. Complete turnkey projects are undertaken. Additionally, we also undertake retrofitting, reconditioning, and upgrading of customer’s hydraulic systems.

SAPSONS Ratchet Handles that have mechanism to suit both right- and left-hand operation. Manufactured with both 'V' teeth and square teeth, and available in open and closed body design, these Ratchet handles are designed to withstand high torque. It is available in 1/4″ (6.35 mm), 3/8″ (9.5 mm), 1/2″ (12.7 mm), 3/4″ (19 mm) and 1″ (25.4 mm) square drives of both Male and Female Drive. We also make Special and Bigger sizes as per our customer requirements for both Female Square and Hex Drive.” Female Hex drive can be supplied up to 75 mm (3” ) A/F… Also available in any special shape, (Triangle ,Bi-Hex, torx etc.. ) to meet our customer requirement.

Impact Sockets (Power Sockets ) are one of the very critical products, which used with high torque Power tools like Pneumatic , Electric or Battery operated Impact wrenches, for tightening and loosening of bolts/Nuts. Since it is used for high torque applications, the reliability, performance and safety is very important while selecting the products. Breakage while in use may cause serious accidents, and harm the operator. SAPSONS sockets are most durable and toughest available in the market. Available in Standard , Deep Lengths , Castellated and Spline Drive profiles to meet all the applications. Stress free corner profile: Clearance at corner of both Square drive & Hexagon end of the Sockets ensures load on flank of nut or bolt and eliminates high stress concentration points, thus increasing the impact resistance and the torque transmitting capability. Available in thinwall design also to facilitate the usage in confined areas and critical applications. A/F Across Flats Size - Nominal D Max. Outside dia. Socket end d Max. Outside dia. Sq. Drive end OAL Overall Length - Nominal TH Depth of Socket Form C Depth of Bolt Clearance “Sockets for special applications & as per customer's drawing can be supplied on request."