Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

Grease Pump : A grease pump is a tool used to apply lubricating grease to machinery parts, reducing friction and wear. It delivers grease under pressure and can be manual, pneumatic, or electric. Commonly used in automotive, industrial, and agricultural maintenance.

Tool Heads is fitted to the Flexible shaft to remove scale and hard deposits from inside the tubes of Processing Equipment. Available in Fixed type with Three and Spring type with 15 Sharp revolving Cutters, it chip the scale at high speed and the resultant centrifugal force. All parts are manufactured from special Alloy steel and heat treated for longer life. For Medium Size Straight Tubes: * PAD Type Arrowhead Drill For Opening Blocked Tubes * PBT Type Boring Tool For Cleaning Semi blocked * PSL Type Spring Loaded For Hard And Obstinate Scale * PDH Type Double Head For Hard And Medium Scale * PAD/UJ Type Drill Head With Universal Joint For Thick Scale * PPA Type Pivoted Arm For Uneven Hard Scale * PSF Type Swing Frame For All Types Of Scale * PSH Type Single Head For Hard And Medium Scale * WBA Type Cup Shaped For Scouring Of Thin Hard Scale * PTH Type Turk's Head For Scouring After Descaling * PDS Type Double Spiral For Scouring Carbon Scale * PGP Type General Purpose For Debarring Polishing Etc.

Hydraulic Bearing Pullers : Hydraulic Bearing Pullers are specialized tools designed to safely and efficiently remove bearings, gears, pulleys, and other press-fitted parts from shafts or housings without causing damage to the components or machinery.

Sapsons air to water intensifier/hydro pneumatic reciprocating pumps are an efficient, low cost alternative to motorised and hand-operated pumps. Salient Features: - Compact & lightweight, and can be mounted in any orientation - Low air consumption when used in conjunction with a low pressure, high discharge centrifugal prefill pump and hence, the energy consumption and time for building desired pressure is very low (There is no further consumption of compressed air once the pressure has built up) - Automatic leakage compensation to maintain set pressure - Pneumatically actuated components allow for usage even in explosive environments - Designed for use with water and other non-corrosive liquids as all parts that are in contact with the liquid are made from stainless steel and brass - Suction port can be rotated 360° for easy installation, and non-return valve assembly can be easily dismantled for quick servicing Applications - Hydrostatic pressure testing of castings, valves, hoses, pressure vessels etc. - Cyclic pressure or life testing of pressure guages, pressure switches, hoses etc. - Burst strength testing of pressured vessels such as LPG/nitrogen/oxygen gas cylinders, storage tanks, hoses, pipes etc. - Seat leakage test of control valves - Operation of single acting hydraulic cylinders used in hydraulic clamps, lifting platforms, compression moulding presses etc. - Isotactic pressing of powder metals and ceramics - Transferring of liquids from barrels, storage tanks etc. - Pumping oil/grease in centralised lubrication systems"

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

Torque wrench is one of the very important tool, which is basically precision instrument, on which the quality of our job/ product depends. SAPSONS torque wrenches are manufactured , keeping this basic requirement in mind, and we take special care and precautions, from manufacturing to final testing and acceptance of the same, to ensure that there is no compromise to its quality and reliability. SAPSONS Adjustable / Preset click type Torque Wrenches are compact in design. Critical parts are made out of forged steel for long life and calibrated to an accuracy of + 3%. Available from 2.5 to 2700 NM Torque Capacity covered in 12 models with built in Ratchet Mechanism and Non - Ratchet Mechanism. Available in three different types as follows , depending upon the application, all supplied with + 3% accuracy : 1. Adjustable Click type torque wrench without Ratchet mechanism - where only final tightening is done with Torque wrench. 2. Adjustable Click type torque wrench with in-built Ratchet mechanism - where from initial to final tightening is done with Torque wrench, and for high productivity. 3. Fixed type torque wrench with or without Ratchet mechanism - where only pre-set torque is applied, repeatedly. TORQUE WRENCHES CAN BE SELECTED BASED ON THE REQUIRED TORQUE TO BE APPLIED, FROM OUR BELOW CHART... APPLICATIONS : Power Plants, Refineries, Petrochemicals, Fertilizers, Heavy Engineering Industries, Shipyards and Ship Building, Aeronautics and Automobiles. Features of 'SAPSONS' Torque Wrenches: * Sturdy And Robust Design * Guaranteed Accuracy Of ± 3% * Compact Design Facilitate Usage In Confined Areas. * Ensures Correct Torque By Click Sound, Vision And Operator Feeling * Calibrated By Electronic Calibrators To Close Tolerance, Which Are Certified By NPL. * very Torque Wrench Is Supplied With The Calibration Certificate.