Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

Under Tube-End Facing / Chamfering Machines, replace text with: Sapsons SFM series tube end facing / chamfering machines are powerful yet portable machines designed to self-align and mount on tubes for fast tube-end facing and chamfering in constrained spaces. These are ideal for trimming condenser, chiller, and heat exchanger tubes to a specific tube projection after expansion. Salient Features - Light, portable, modular and ergonomic design - User-friendly experience due to quick interchangability of pilot - Range of tool bits available for tube-end facing, bevelling (internal and external) and weld seam machining - Available in electric, hydraulic and pneumatic drives - Saves money and inventory space, owing to a wide tube size range covered by a single machine Tube Size: 1½" - 7" (38.1 - 177.8 mm) OD

3 Plain Rollers with 1Flare Roller Tube Expanders, to suit Flare Type Tube Expansion of Boiler Tubes .To suit Tubes Ranging from 7/8" O.D to 4.1/2" O.D. A range of models available to cover Tube Expansion Length of 1/2" to 2.5/8".Drum / Header / Short Series Mandrels available, to suit specific applications.

3 Rollers Parallel Tube Expanders, to suit plain Tubes Expansion of Boiler Tubes. To suit tubes of sizes ranging from 7/8" O.D. to 4 1/2" O.D. A range of models available to cover Tube Expansion Lengths of 1/2" to 2.5/8".Drum / Header / Short Series Mandrels available, to suit specific applications.

Salient Features: - Sturdy pillar (H frame/C frame type) - Standard or custom design that suits various needs and a wide range of applications - Superior quality electrical and hydraulic components used - Programmable logic control circuits can be provided on request - Special decompression and bumping circuits to extend service life - Structure qualifies standard acceptance tests - Designed to withstand higher overloads - Actuators/cylinders used are made of tubes & seals of international standards - Low maintenance - 2-400 ton pressing capacities - Comes with a manual for operating electrical controls Applications - Deep draw, crimping, punching, bending and straightening - Coining, compacting and sintering - Concrete paver block and tile manufacturing - Rubber moulding and Bakelite mounting and briquetting - Wax, malt coffee and juice extraction - Scrap bailing "

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

1200 Series is the long reach expanders used for higher thickness tube sheets, where expansion lengths is longer. Used for manufacturing of Heat Exchanger & Condensers, Suitable for Tube size: 1/2" to 1.1/2” OD. For Tubes of I.D. : 0.334" (8.4mm) to 1.43" (36.3mm). Available in Roller Lengths of 1.1/2" (38.1mm) and 2.1/4" (57.1mm) & Range of Models to cover Tube Expansion Length 1.1/2" (38.1mm) to 12.3/4" (323.6mm).

SAPSONS Stud Tighteners also known as Stud Drivers is used for speedier tightening of threaded studs with the help of an impact wrench. This is ideal for use in the assembly and maintenance of engines. The range covers stud diameters M5 to M36 (metric) & 1/4" (6.35mm) to 1.1/2" (38.1) UNF/BSF (SAE/BRITISH) in 3/8" to 1" square drives. The tool has a cross hole and groove for locking pin and ring arrangement. Stud Tighteners to suit BSW, BSF, UNC OR UNF Threaded studs also available on request. Extra long Deep Stud tighteners also can be supplied on request. FEATURES: Offered in various ranges from 3/8" to 1" Sq.Drive Sizes from M-5 to M-42 1/4" to1.1/2" in UNC/UNF/BSF/BSW

SAPSONS Double-Ended Ratchet Spanner with Hex / Bi-Hex drive at both ends is a very useful tool for productivity. Used for loosening & tightening of bolts / nuts without detaching / resetting the tool, due to its in-built Ratcheting mechanism, these tools helps to reduce the operator fatigue and increase the comfort. The range covers across flat sizes 8 mm to 24 mm and 5/16″ to 1″. We also manufacture Single End Heavy duty Female Hex, Bi-Hex and Square Drive RATCHET WRENCHES with the A/F sizes of upto 3” with long Handle for the maintenance of Turbines, Ships, and for various applications. Very Useful in general engineering industry, automobile Industries , Thermal, Gas and Hydel Power plants and mass production and servicing industries. Special Sizes as per customer requirement can be also made on request.