Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

SAPSONS Extra Heavy Duty Slugging / Striking Wrenches are designed for use with hammers where impact or shock loading is required for loosening of frozen and rusty nuts and bolts. These slugging wrenches are duly forged from superior grade special alloy steel. The blanks are duly machined with the wrench openings broached to close tolerance as per federal specifications and undergo a heat treatment process including stress relieving before undergoing short blasting and surface finish operations. SAPSONS Slugging Wrenches are guaranteed for superior performance and durability. Slugging Wrenches are available in – RING PROFILE- Straight Flat , Box type & Offset Handle, OPEN JAW PROFILE– straight Flat and Offset handle , STRUCTURAL WRENCHES – Both Tapered Handle and Tubular Handle types CASTELLED WRENCHES or any special profiles to suit customer’s specific requirements. SAPSONS Slugging Wrenches are available in a range of sizes from 22 mm to 230 mm (7/8" to 9.1/8") across flat. These are suitable for most rigid applications and are useful for fertiliser plants, refineries, petrochemicals, heavy engineering industries, railways, iron and steel manufacturing plants, thermal power stations, etc. Features: * One Piece Forged Construction * Extra Heavy Duty High Impact Resistant * Greater Head Deptt. * Guaranteed Against Premature Failure * Large Striking Face

Sapsons Tool Bags Are Available For Various Applications And Industries. These Products Are Made From Polyester, Nylon ,cotton, canvas and leather, or any other material, as per the customer’s needs. Bags are available with or without tools. Most of our standard bags are made out of water proof Nylon material, and suitable for rouge handling. The designing of these bags are done with the convenience of use and durability, in mind. Bags can be supplied by us, as per customer’s design, on request.

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

Tube Wall Reducers are specialized tools used in metal forming, pipe manufacturing, and fabrication to reduce the wall thickness of tubes or pipes without changing their outer diameter significantly. These tools are essential in applications requiring precise material thickness for structural, fluid transport, or pressure-based functions. Tube Size: 3/8' - 4' (9.5 - 101.6 mm) OD

Under Hand Crimping Tools, put text : PL series: Fitted with jaws, Sapsons hand-operated plier-type PL series crimping tools are designed to have better metal-to-metal contact between wires and non-insulated cable terminal ends. Size: 0.5 sq. mm to 16.0 sq. mm GD series: Sapsons GD series bench-type hand crimping tool is suitable for bench-mounted crimping and production line applications. Size: 10 sq. mm to 185 sq. mm GP series: Sapsons GP series mechanical gear-powered hand-operated crimping tool is a multi-stroke tool with ratchet & pin lock, and a rapid motion with maximum handle opening of 90°. This lightweight yet sturdy tool comes with interchangeable hex-type dies and is incredibly handy for carrying out tasks in a remote setting. Size: 25 sq. mm to 400 sq. mm

Air Hammers – High-Performance Pneumatic Tools for Heavy-Duty Applications Air Hammers, also known as pneumatic hammers, are powerful tools designed for high-impact tasks such as cutting, chipping, carving, or breaking hard materials like metal, stone, or concrete. Powered by compressed air, these tools offer superior performance, precision, and control—making them ideal for automotive repair, metal fabrication, construction, and demolition work.

MH Series Electric Power Operated Hydraulic Crimping tools are available with 230 V as well as 110 V Single Phase power supply. The MH Series Hydraulic Crimping Tools are easy to carry and have compact power pack fitted with lifting handle. The MH Series Hydraulic Crimping Tools are supplied with all Aluminum body Motor for less weight and easy portability. Supplied with hand held slim design light weight crimping head, hexagonal dies, and suitable 2 meters long hydraulic hose. Electric Pumps are designed to develop Max. working Pressure up to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. Available Models: * SAP-MH-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-MH-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-MH-1000 – Capacity: 500.0 TO 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-MH-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. Technical Specifications: Power Supply: 230 Volts Or 110 Volts Single Phase Tank Capacity: 10 Liters Max Working Pressure: 700 Kg/Sq.Cm Motor: 1 HP Pump: 2 LPM For special applications, with high power crimping, we have our HDX and HDZ series Crimping heads, which can be used with both Hand pump as well as Electric pumps, developing up to Max.Working pressure of 700 Bar.