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Hydraulic Tools

SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Crimping Tools

‘HJ’ Series : Hydraulic Crimping Tools are made out of Solid Special Alloy Steel, where weight is not an issue to the customer, and it is mainly used in manufacturing plants, with Crane facility. These tools are Economy model but heavy in design. HJ Series Hydraulic Crimping Tools are available for crimping Copper and Aluminum Cable terminal ends up to 400 Sq.mm with Ring or Hex dies. Construction and Working: The Crimping Jack and Hydraulic Pump are connected with 2 Mtrs. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure of up to 250 Kg/ Sq.mm. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading.

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Crimping Tools

SAPSONS ‘FT’ Series Foot operated Hydraulic Crimping Tools are one of our Unique design, supplied with Heavy duty Foot operated Pump - with sturdiest design, fitted over Heavy steel frame, for well-balanced operation. These are suitable for crimping Copper and Aluminium Cable terminal ends and in-line Connectors upto 1200 Sq.mm. Our FT Series Hydraulic Crimping Tools are equipped with in-built Safety release valve, to prevent the overloading, thus protecting both Pump & Crimping Head. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. The FT Series Hydraulic Crimping Tools that we provide are suitable for any heavy duty crimping applications, to be done at ground positions. Hydraulic crimping head is slim in Design, suitable for easy accessibility inside the panels and confined areas, where other tools cannot be used. Available Models: * SAP-FT-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Set Of 9 Sizes Of Dies) * SAP-FT-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * SAP-FT-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Set Of 4 Sizes Of Dies) * SAP-FT-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Set Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

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Crimping Tools

SAPSONS ‘HD’ Series Hydraulic Crimping Tools is designed for crimping with Ring or Hex dies to crimp Copper / Aluminium Cable terminal ends/ Ferrules upto 1200 Sq. mm, powered by Heavy duty powerful Hand Pump. The Crimping Head and Hydraulic Hand Pump is connected with 2 Mtr. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure from 300 to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading. This Slim type Hand held Hydraulic crimping head is suitable for Heavy duty crimping and can be easily used inside the panels, very confined areas, critical positions and very critical applications. Available Models: * SAP-HD-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-HD-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-HD-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-HD-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

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Hydraulic Tools

Sapsons hydrostatic pressure testing pumps & equipment are the perfect diagnostic solution used to check for leaks or defects in tubes, valves, pipes, hoses, boilers and pressure vessels, castings, components, etc. by filling them with water. They are designed and manufactured to handle flow rate ranging from 12 lpm to 445 lpm and pressure ranging from 70 bar (1000 PSI) to 1400 bar (20000 PSI). They are either manual or electric/pneumatic motor driven. They consist of : - Positive displacement reciprocating plunger - Safety relief valve and associated controls - Pressure gauge"

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Torque Tools

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

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