Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

Under Tube-End Facing / Chamfering Machines, replace text with: Sapsons SFM series tube end facing / chamfering machines are powerful yet portable machines designed to self-align and mount on tubes for fast tube-end facing and chamfering in constrained spaces. These are ideal for trimming condenser, chiller, and heat exchanger tubes to a specific tube projection after expansion. Salient Features - Light, portable, modular and ergonomic design - User-friendly experience due to quick interchangability of pilot - Range of tool bits available for tube-end facing, bevelling (internal and external) and weld seam machining - Available in electric, hydraulic and pneumatic drives - Saves money and inventory space, owing to a wide tube size range covered by a single machine Tube Size: 1½" - 7" (38.1 - 177.8 mm) OD

Bolt tensioners are one of the unique tool to tighten the Flanges with uniform Gasket compression through out the joint. Hydraulic bolt tensioners are best option , in compare to conventional Hydraulic torquing , particularly where the high pressure joints are concerned…It helps to achieve leak free joints, high accuracy , better productivity and improving the life of Gasket joints. SAPSONS’ bolt Tensioners are synonymous to longer life, better performance, less maintenance, and most essentially, value for money. With the latest technology seals used for less down time, SBT Series Bolt Tensioners are user-friendly and versatile in their design and operations and helps in completing the job in shorter time periods. Available for both general purpose as well as for special applications, these tools find a wide applicability in Nuclear Power Plants, Wind Mills, Gas plants, Refineries, Petrochemicals Sector, Oil rigs, Construction industries, Tunneling & Mining, Hydro Power and thermal Power plants. List of Consumable Spares: * Thread Puller * Load Cell * Bridge * Nut Driver How to Use: 1. Slide The Nut Driver Into The Nut. 2. Place The Bridge And Load Cell, Over The Stud 3. Tighten The Thread Puller Over The Stud Into Each Load Cell Until Securely In Contact With The Cylinder Piston. 4. Connect The Hydraulic Hoses To All The Tensioners, As Well To The Pump Manifold. 5. Ensure That The Hoses Are Connected Firmly At Both The Ends. 6. Apply Hydraulic Pressure To The Load Cell ,Which Actuates The Hydraulic Load Cells And Apply Even Load Across The Flange By All The Interconnected Bolt Tensioners. 7. Rotate The Nut Driver Using A Tommy Bar, Till It Touches The Flange Surface Firmly. 8. Release The Tool Pressure And The Bolt Tensioning Procedure Is Complete. 9. Repeat The Same Procedure, To Tighten The Alternative Studs… To be able to deliver a leak free bolted assembly you must apply the correct amount of compressive load to the sealing surface or gasket. Salient Features of Sapsons Bolt Tensioner: * Versatile Design: SBT Series Standard Variable Tensioners Are Designed To Provide A Wide Range Of Flexibility, Covering Stud Sizes 3/4″ To 5.3/4″. Different Stud Sizes Are Accommodated By Simply Changing Adaptor Kit Consisting Of Puller, Bridge & Nut Driver, While Utilizing The Same Load Cell. * High Strength Alloy Steel: The SBT Series Tensioner Operates At A Maximum Pressure Of 1500 Bar & Utilizes High Strength AISl 4340 Steel Parts For Long Lasting Performance. * Stroke Indicator: The SBT Series Tensioner Has An Exceptional Stroke Of 15 Mm. Integral Stroke Indicator Allows Piston Stroke To Be Viewed & Measured Indication Of Stroke Is Provisioned With Over Stroke Limit Indication. * Safe Design: The SBT Series Tensioners Are Designed So That In Event Of Over-Stroke, The High-Pressure Fluid Will Be Released From The Inner Side Of The Load Cell, & Thus Saving The Operator From Possible Exposure. * Multi-Tensioning: The SBT Series Load Cell Is Provisioned With Two Connections & This Acts As Manifold For Multi-Tensioning Applications. By Using SAPSONS High Pressure Link Hoses, Any Number Of Bolt Tensioners Can Be Connected & Tightened Simultaneously. This Ensures Equal Tightening Of All Bolts In The Assy. & Reduce The Work Time. * Anti-Roll Seals: Low Frictions, Anti-Roll Seats & Rigid Backup Rings Incorporated For Improved Life And Reliability. * Floating Piston: The Unique Piston Design Allows 2° Tilt Without Any Loss Of Load, Preventing Piston Seizure Or Damage Of Piston Bore.

SAPSONS Stud Tighteners also known as Stud Drivers is used for speedier tightening of threaded studs with the help of an impact wrench. This is ideal for use in the assembly and maintenance of engines. The range covers stud diameters M5 to M36 (metric) & 1/4" (6.35mm) to 1.1/2" (38.1) UNF/BSF (SAE/BRITISH) in 3/8" to 1" square drives. The tool has a cross hole and groove for locking pin and ring arrangement. Stud Tighteners to suit BSW, BSF, UNC OR UNF Threaded studs also available on request. Extra long Deep Stud tighteners also can be supplied on request. FEATURES: Offered in various ranges from 3/8" to 1" Sq.Drive Sizes from M-5 to M-42 1/4" to1.1/2" in UNC/UNF/BSF/BSW

SAPSONS Double-Ended Ratchet Spanner with Hex / Bi-Hex drive at both ends is a very useful tool for productivity. Used for loosening & tightening of bolts / nuts without detaching / resetting the tool, due to its in-built Ratcheting mechanism, these tools helps to reduce the operator fatigue and increase the comfort. The range covers across flat sizes 8 mm to 24 mm and 5/16″ to 1″. We also manufacture Single End Heavy duty Female Hex, Bi-Hex and Square Drive RATCHET WRENCHES with the A/F sizes of upto 3” with long Handle for the maintenance of Turbines, Ships, and for various applications. Very Useful in general engineering industry, automobile Industries , Thermal, Gas and Hydel Power plants and mass production and servicing industries. Special Sizes as per customer requirement can be also made on request.

SAPSONS Tool Kits for various Applications and Industries: * AUTOMOBILES * SUGAR PLANTS * BOILERS AND TURBINES * REFINERIES AND OIL RIGS * CONSTRUCTION EQUIPMENT * CHEMICAL AND FERTILIZERS PLANTS * NUCLEAR THERMAL POWER PLANTS * RAILWAY WORKSHOPS / DUMPERS * HEAVY EARTH MOVING MACHINERY Range of our Tool Kits: * General Service Tool Kit Mechanics * Breakdown Tool Set * Super Maintenance Breakdown Tool Set * Basic Service Tool Kit * Electrician Tool Kit * Garage Mechanics Maintenance Tool Kit * General All-Purpose Handyman's Tool Kit * Fitter's Special Tool Kit Machine Shop * Maintenance Tool Set Tool Kits as per customer's specifications can also be supplied.

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.

The Clean cut solution to removing frozen nuts. Hydraulic Nut Splitter is very useful tool for Processing Industries like Pharmaceuticals, Chemical plants, Fertilizers etc, where the atmosphere is corrosive or Industries which located near Sea-shore. In both the cases, the Fasteners often get corroded, and during routine maintenance or preventive maintenance, it is very difficult to open the Nuts, by manually or thru impact applications. SAPSONS Nut Splitters offer end to end solution of cutting frozen nuts, in such situation. Our Nut Splitter Tool is effectively used for removing heavily corroded, seized nuts quickly, quietly and safely without damaging the bolt and stud threads. Sapsons Nut-Splitter now you can easily remove heavily corroded, seized nuts quickly, quietly and safely. Fast : To remove a 90 mm nut with a torch or hammer and chisel might take upto 30 minutes. But yoy only need 20-30 seconds with our Sapsons Nut Splitter. Safe: No hammer, no impact. Operator has hands off during operation. No sparks, No Flames, No risk to volatile environments. Sapsons Nut Splitter cuts smoothly, with no flying fragments. Quiet : All you will hear is the hiss of the hydraulic pump and a reassuring " snap" when the nut is split. Precise: You can easily calibrate the cutting chisel so only the nut is split, with no damage to the bolt or stud threads. Versatile : SAPSONS NUT SPLITTER cuts through even the hardest nuts, including ASTMA194 Brinell hardness 248-352. And each model of SAPSONS NUT SPLITTER can be used for a wide range of metric or inch nut sizes. It Saves You Money : Nut removal takes less time, so downtime is reduced. And with SAPSONS NUT SPLITTER, you can avoid costly damage to bolts, studs and surrounding equipment.

SAPSONS Automatic Grooving Tool besides Catering to various applications for Internal Grooving is specially designed for Matching Grooves in Tube Sheet Holes to aid in Locking Rolled Tubes into Position during Tube Expansion. It incorporates the Proven and accepted Principle of an eccentric Tool Holder turning on its own Axis. As the Tool moves into the work piece/ Tube Sheet, the Pilot nose contacts the face of the work piece/ Tube Sheet, the cutter is now in the position to cut. Continued movement of the Tool starts the feed stroke which actuates the cutter and feeds it readily into the work. The location of cut is controlled by a quick lock Adjustable Collar, the depth of cut is also controlled by a Quick Lock-Stop Nut, which permits simple, fast and accurate adjustments. Features: 1. Accurate and Quick 2. Covers wide range of bores by simply changing cutters & pilot nose 3. User friendly easy to adjust length & depth of cut 4. Automatic two in one design 5. Form cutter and tool bit with different groove configuration can be supplied