SAPSONS manufacturers complete range of Transmission Line Tools . Our Hydraulic stringing (Compression ) machine available with both hand operated and power operated pumps. These tools are specially designed to work perfectly on all sizes of AAA, AAAC, ACSR conductors (namely Panther, Moose, Dog and Zebra, etc.) of EHV transmission lines. The crimping blocks (dies) of the Compressor Machines are made out of special alloy steel, heat-treated and chrome plated for best result out of it. Used for Mid-Span joints and dead-end joints, our tool ensures the same mechanical strength and electrical conductivity that of solid conductors. The compressor machines are available in both Single & Double pump model. List of Sapsons Transmission Line Tools: 1. Hydraulic Stringing Tool – Manual / Petrol / Electric Operated 2. Hydraulic Operated ACSR Conductor Cutter 3. Drum Lifting Jacks – 3, 6 And 10 Tons 4. Turn Table 5. Turn Buckle 6. Sagging Winch 7. Power Winch 8. Industrial Rope Pulley 9. Bolted Type Come Along Clamp – 4 & 7 Bolts & Automatic 10. Aerial Roller – 300, 400, 600 And 800 Mm

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

FEATURES & APPLICATIONS : • Used to cut conductors up to 40 MM DIA • Operation similar to a hydraulic jack • Knob-handle is turned to enable lineman to operate pump handle • When cut is completed, knob is turned in opposite direction to allow cutting head to open • Epoxiglass pole, handle and hydraulic hose have been tested upto 700 bar working pressure. • Hydraulic oil grade 68 is used in Hand pump. • Hose has a minimum burst strength of 15,000 PSI • Features include jaws designed to cut without flattening conductor. • Jaws are made out of special alloy steel for long and trouble free application • Well balanced, requiring minimum effort to cut large conductors.

‘HJ’ Series : Hydraulic Crimping Tools are made out of Solid Special Alloy Steel, where weight is not an issue to the customer, and it is mainly used in manufacturing plants, with Crane facility. These tools are Economy model but heavy in design. HJ Series Hydraulic Crimping Tools are available for crimping Copper and Aluminum Cable terminal ends up to 400 Sq.mm with Ring or Hex dies. Construction and Working: The Crimping Jack and Hydraulic Pump are connected with 2 Mtrs. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure of up to 250 Kg/ Sq.mm. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading.

MH Series Electric Power Operated Hydraulic Crimping tools are available with 230 V as well as 110 V Single Phase power supply. The MH Series Hydraulic Crimping Tools are easy to carry and have compact power pack fitted with lifting handle. The MH Series Hydraulic Crimping Tools are supplied with all Aluminum body Motor for less weight and easy portability. Supplied with hand held slim design light weight crimping head, hexagonal dies, and suitable 2 meters long hydraulic hose. Electric Pumps are designed to develop Max. working Pressure up to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. Available Models: * SAP-MH-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-MH-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-MH-1000 – Capacity: 500.0 TO 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-MH-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost. Technical Specifications: Power Supply: 230 Volts Or 110 Volts Single Phase Tank Capacity: 10 Liters Max Working Pressure: 700 Kg/Sq.Cm Motor: 1 HP Pump: 2 LPM For special applications, with high power crimping, we have our HDX and HDZ series Crimping heads, which can be used with both Hand pump as well as Electric pumps, developing up to Max.Working pressure of 700 Bar.

SAPSONS ‘HD’ Series Hydraulic Crimping Tools is designed for crimping with Ring or Hex dies to crimp Copper / Aluminium Cable terminal ends/ Ferrules upto 1200 Sq. mm, powered by Heavy duty powerful Hand Pump. The Crimping Head and Hydraulic Hand Pump is connected with 2 Mtr. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure from 300 to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading. This Slim type Hand held Hydraulic crimping head is suitable for Heavy duty crimping and can be easily used inside the panels, very confined areas, critical positions and very critical applications. Available Models: * SAP-HD-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-HD-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-HD-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-HD-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

Torque Multiplier is a tool, for applying higher torque with low efforts. SAPSONS Torque Multipliers are compact alloy steel, epicyclical gear units, designed for tightening and loosening of nuts and bolts by providing very high torque economically, is available up to Max. Torque capacity of 35000 Lb.ft. Torque Multiplier is interposed between a standard Torque Wrench and the Socket, and the reaction bar/bracket is allowed to rest against any convenient solid object. The operator then has effective leverage of Torque Wrench 5 times or 25 times or 125 times. The wrench being used in to the input side of the gear unit. All standard single stage gear units are having the multiplication ratio of 5:1. The gear units are compounded to give 25:1 or 125:1 ratio, provides the equivalent of 4 extra manpower to the user. Output Torque = Input Torque X Multiplication Factor. In limited work place, use of Torque Multiplier generates high Torque, with precision and ease. In many cases it eliminates dismantling of nearby equipment. Throughout the world thousands of Torque Multipliers are used everyday for maintenance job, Production and Servicing, where high torque is applied. FEATURES: * Various Models available ranging from 170 to 4845 Kgm. * Compact design, smooth in operation. * Models available with multiplication ratio of 5:1, 25:1 and 125:1. * Standard slide mount Reaction Bar and slotted bracket adopts readily to most applications. * Special reaction arms are available for difficult applications. BENEFITS: * Cover small bolting as well as the larger application because of wide range of available models. * Uniformity of bolting, minimum flange distortion and less likelihood of leaks. * Cuts down Manpower requirements, reduces opertor fatigue, as a result saves MONEY. * In high Torque applications, final torques are achieved with very low input torque. With higher multiplication ratio, very less operator fatigue. * No special reaction bars required for blind flanges, Heat Exchangers, channel covers etc. * Capable to provide reaction bar for any applications. ADVANTAGES: * One man can tighten or loosen the toughest nut or bolt with complete safety. * Compact efficient design provides greater ease and safety in handling and operating. * Designed to be used with standard tools, hand torque and air-driven non-impact type wrenches. * Planetary gears and all alloy steel construction assure minimum mechanical loss through distortion. * A standard sliding reaction bar meets practically all normal requirements.