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'spring failure'

Items tagged with 'spring failure'

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Assembly Tools

Spring Balancers - are most scientifically designed for suspending and balancing the object , at required height. Working on the principle of Coiled spring, it ensures constant tension throughout the entire cable travel, to ensure fatigueless operation. Manufactured from High grade Aluminium casting, it is compact in design and light in weight. With Forged swivel top hook for 360 deg. Rotation, it has built-in safety locking mechanism, to prevent any unforeseen accident, due to spring failure. Salient Features: - Specially designed to free the operator from the weight of hand tools, thereby reducing operator fatigue. - Allows easy handling, as the weight of the loaded balancers and pressure required for operation is counter balanced in the containerized (main) spring mechanism of the spring balancers itself. - Provides maximum impact resistance due to the rugged construction of spring balancer (as main housing and cover plate are manufactured from high tensile lightweight aluminium alloy. - Ensures maximum safety due to forged steel upper support hook and bottom suspension hook assemblies. - Good flexibility and fall safety as a result of cables made using standard flexible wire rope . - Unique, tapered cable drum design that matches the middle turns of spring balancers where the optimum torque build-up is constant; provides smooth and even cable tensions throughout the entire cable travel length. - Easily accessible external tension adjustment, using which required tension can be set through a hardened worm form gear system; no special tool required. - Swivel on top hook allows 360° rotation positioning the spring balancers for easiest cable flow; prolongs cable life. - Automatic Drum Lock arrangement to prevent the load from falling in case spring balancer lowers sharply. - Suspended tools can be easily engaged or disengaged using the manual drum lock, making changeover safe, simple and quick; reduces downtime. Applications : Portable Hand Tools, Welder Guns, Spray guns, Short Blast Guns, Drifting Attachments in mines and Quarries, Jute and synthetic bag closing machines, Gauges, Jigs and Fixtures, Pendant Station, Switch Button of Hoists, in case of de-oxidation, water washing of plating work with raising and lowering of work etc. Design : Overhead Spring Balancers are specially designed to free the operator from weight of the hand tools or any other object, which is handled by human, for hours, continuously. When properly balanced by adjusting spring tension, the tools become almost weightless in the hands of the operator and can be moved up and down with very little effort. Advantages: 1. Increases Productivity – Balancers Keep Poised For Action, Minimize Motions Required To Bring Tool From Rest To Work Positions. 2. Extends Tool Life - Balancers Eliminate Pick-Up And Lay Down Wear And Prevent Damage From Dropping. 3. Reduces Operator Fatigue – A Balancer Makes The Heaviest Tool Light As A Feather. Operator Effort Can Be Directed To Controlling The Tool Rather Than Supporting. 4. No Need Of Power – There Is No Need Of Electrical Or Mechanical Power. 5. Increases Safety – Balancers Keep Work Area Uncluttered To Reduce Chances Of Damages Of Accessories Or Accidental Start-Up Of Tools During Handling. 6. Effective Use Of Space – The Working Place Being Widely Utilized, And Also To Be Cleaned Up, The Production Is Smoothly Carried Out.

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Tube Tools

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

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Tube Tools

Tool Heads is fitted to the Flexible shaft to remove scale and hard deposits from inside the tubes of Processing Equipment. Available in Fixed type with Three and Spring type with 15 Sharp revolving Cutters, it chip the scale at high speed and the resultant centrifugal force. All parts are manufactured from special Alloy steel and heat treated for longer life. For Medium Size Straight Tubes: * PAD Type Arrowhead Drill For Opening Blocked Tubes * PBT Type Boring Tool For Cleaning Semi blocked * PSL Type Spring Loaded For Hard And Obstinate Scale * PDH Type Double Head For Hard And Medium Scale * PAD/UJ Type Drill Head With Universal Joint For Thick Scale * PPA Type Pivoted Arm For Uneven Hard Scale * PSF Type Swing Frame For All Types Of Scale * PSH Type Single Head For Hard And Medium Scale * WBA Type Cup Shaped For Scouring Of Thin Hard Scale * PTH Type Turk's Head For Scouring After Descaling * PDS Type Double Spiral For Scouring Carbon Scale * PGP Type General Purpose For Debarring Polishing Etc.

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Torque Tools

SAPSONS Extra Heavy Duty Slugging / Striking Wrenches are designed for use with hammers where impact or shock loading is required for loosening of frozen and rusty nuts and bolts. These slugging wrenches are duly forged from superior grade special alloy steel. The blanks are duly machined with the wrench openings broached to close tolerance as per federal specifications and undergo a heat treatment process including stress relieving before undergoing short blasting and surface finish operations. SAPSONS Slugging Wrenches are guaranteed for superior performance and durability. Slugging Wrenches are available in – RING PROFILE- Straight Flat , Box type & Offset Handle, OPEN JAW PROFILE– straight Flat and Offset handle , STRUCTURAL WRENCHES – Both Tapered Handle and Tubular Handle types CASTELLED WRENCHES or any special profiles to suit customer’s specific requirements. SAPSONS Slugging Wrenches are available in a range of sizes from 22 mm to 230 mm (7/8" to 9.1/8") across flat. These are suitable for most rigid applications and are useful for fertiliser plants, refineries, petrochemicals, heavy engineering industries, railways, iron and steel manufacturing plants, thermal power stations, etc. Features: * One Piece Forged Construction * Extra Heavy Duty High Impact Resistant * Greater Head Deptt. * Guaranteed Against Premature Failure * Large Striking Face

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