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SAPSONS HYDRAULIC CABLE SPIKING TOOL is specially designed to ensure the absence of voltage in low voltage and Medium voltage power cables before undertaking any electrical maintenance work. Human life is precious and by using our Cable spiking tool, the safety of the Electrical team is ensured. They can simply check the Power cable and eliminate accident. What is cable Spiking tools? Cable Spiking tool is one of the Safety tools used to protect the Electrical workers from any Electrical accident while carrying out cable repair, maintenance, jointing or end termination etc... The cable spiking chisel pierces the sheath of the cable, as well as its insulation, to reach the main conductor. If the cable is powered prior to cutting, an arcing fault is caused by breaking down the insulation. Why are spike tool used? Cable spiking tool is used to ensure that the power cable under maintenance is not live. Cables are spiked with the help of Cable spiking tool and confirm the circuit is not Live. It is one of the very important safety procedure universally followed and the Cables are preliminarily spiked before carrying out jointing or terminating of faulty 11kV/33kV cables. Our Cable spiking tool is intended to prove that any power cable under maintenance is previously disconnected, is dead before starting the work, when these cables are undergoing repair, diversion or maintenance. The design of SAPSONS cable spiking tool is robust and reliable which consist of a hand operated hydraulic pump connected by a hydraulic hose to the hydraulic cylinder. The Cable Spiking chisel which is made of special alloy steel and hardened is connected to the piston of the Hydraulic cylinder. When the cylinder is operated thru the Hydraulic hand pump, the chisel pierce into the cable to reach the conductor. The Cylinder is mounted on a Rectangular shaped tubular steel body which is placed on cable dia and locked with the lower base clamp by threaded steel rods on both the side. A separate earthing cable of approx. 6 mtrs. long crimped at one end with suitable lugs connected with the tool and the other end is having the earthing rod for grounding.

Model No. Voltage 50/60 Hz Weight Approx.(kg.) SWP-110 110V 7.5 SWP-230 230V 7.5 Tube expansion job is very critical and important process in manufacturing Heat Exchangers, Condensers and coolers, which plays vital role in the performance of the equipment. Being one of the final stage applications, over expansion as well as under expansion will lead to the rejection of equipment, thus resulting into loss of valuable man hours and material cost. SAPSONS Wattage Based Fully Automatic digital display Micro controller based Torque control Panel is designed to achieve the expansion within the acceptable parameter, at ease. It ensures the uniform drive power, irrespective of any voltage fluctuations, and transfers the same torque value to the tube expander, in every cycle and expands all the tubes equally. Features : Ø Our Digital Wattage based Torque Controller is Solid state Design without any loose parts, thus noiseless and long life. Ø User friendly Design with latest micro controller chip and One Single main circuit board for easy maintenance. Ø Protection from auto start of drive, in case of power failure, to ensure the safety of operator. Ø Digital torque settings calibrated very accurately (Resolution 1 watt ) for precise torque setting and repetitive uniform expansion. Ø Unique slow start feature enables the long life of carbon brush and the electric drive. Ø Auto recognition of Connected drive thru LED display in the panel and respective wattage range is programmed automatically , to avoid over loading. Ø Setting wattage , drive current, line voltage and drive actual wattage or either displayed or can be seen thru manual press button. Ø Trip , reverse and pause time can be adjusted as per requirement, and emergency manual reverse thru push button. Ø Options for Operation of Drive is available thru Foot or Hand . Ø Both Single cycle mode ( Forward , trip & reverse ) and Auto repeat mode ( Forward , Trip, Reverse with pre-set time, Pause with pre-set time and again repeating the cycle ) is available for the convenience of Tube expansion. Ø Physical operative condition of the drive can be seen thru LED indicators. ( i.e.. forward, reverse and trip) Ø In-built Short circuit protection and Miniature Circuit Breaker (MCB) provides the protection of both Panel and drive against voltage fluctuation or short circuits. Ø Very easy to replace the main PCB by any one. Ø Designed to work between 180 to 270 volts. Ø In-built design to protect the drive from overloading ( Drawing more current). Ø Automatic digital display warning in case of tripping . Ø User friendly design to replace the spares instantly, to minimise the downtime.

SAPSONS make HP Series Slim type Hand operated Hydraulic crimping tool with built-in hydraulic pump, is one of the unique tool for crimping both aluminium and copper lugs and ferrules. These Crimping Tools are light in weight, easy to use and easy to carry. The HP Series Hand Crimping Tools are supplied in specially melded plastic carrying case, with hex dies of size from 10 to 300 sq.mm. The HP Series Hand Crimping Tools are very useful for electrical maintenance engineers and contractors, as they are very handy and easy to carry anywhere. * MODEL NO. SAP-HP-300

SAPSONS ‘HD’ Series Hydraulic Crimping Tools is designed for crimping with Ring or Hex dies to crimp Copper / Aluminium Cable terminal ends/ Ferrules upto 1200 Sq. mm, powered by Heavy duty powerful Hand Pump. The Crimping Head and Hydraulic Hand Pump is connected with 2 Mtr. long Hydraulic Hose pipe and the Hydraulic Hand pump is designed to develop Pressure from 300 to 700 Bar. The crimping Head is Slim in design and made from Solid Special Alloy Steel to withstand the pressure developed while crimping. The mechanism within the pump controls the pressure developed, while crimping and safety valve prevents overloading. This Slim type Hand held Hydraulic crimping head is suitable for Heavy duty crimping and can be easily used inside the panels, very confined areas, critical positions and very critical applications. Available Models: * SAP-HD-400 – Capacity: 50.0 To 400.0 Sq. Mm (Supplied With Sets Of 9 Sizes Of Dies) * SAP-HD-630 – Capacity: 240.0 To 630.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * SAP-HD-1000 – Capacity: 500.0 To 1000.0 Sq. Mm (Supplied With Sets Of 4 Sizes Of Dies) * SAP-HD-1200 – Capacity: 500.0 To 1200.0 Sq. Mm (Supplied With Sets Of 5 Sizes Of Dies) * Special Model Can Be Supplied With Additional Dies, As Per Customer’s Need. * Extra Long Hose Can Be Supplied With Tool On Request, At Extra Cost.

Condenser Tube Cleaner Kit is Pneumatic operated system, designed to clean straight tubes in Heat Exchangers, condensers, coolers, chillers etc. These equipment contain many small diameter tubes which vary from 3/8" to 1.1/4" in diameter and six to twenty feet or even more in length. Consists of Portable Pneumatic Drive, Water Flushing Attachment, Set Of Hollow Shafts and Couplings, Cleaning Heads Like Drill, Cutter and Brush along with air and Water Hoses, all supplied in suitable steel carrying case. The suitable cleaning head according to the tube ID, is connected thru thread in to the hollow shafts , which is again connected to the Pneumatic drive, and inserted into the tube. Number of shafts are connected thru couplings to increase the length , to cover the entire length of the tube, to be cleaned. A water flushing system is also attached to the drive to flush out the loose deposits out of the tube as well to keep the tool head cool. The Pneumatic drive runs at a speed of about 700 RPM , along with the water flow, and the tool head breaks the scale, while the water loosens the deposits. Very Handy and user friendly, this equipment is very useful to those Industries, where periodical cleaning of tubes are mandatory.

Periodic cleaning of Tube Inner dia in Processing Equipment like BOILERS, Air Heaters , Evaporators and Sugar Refining vessels is very essential for its better performance and longer life. Our Flexible Shaft Machines are designed to meet customer’s expectation, with rugged construction, simple to operate, minimum maintenance and trouble free service. It is a self-contained portable unit, fitted with lifting or carrying handle. It consists of a TEFC, continuously rated, squirrel cage, 440 volts, 3 phase, 50 C/S, AC electric motor. Standard machines are available with 3, 5 & 7.5 HP and Free speed of 2880 or 1440 RPM. It is controlled by a push button starter, with features like single phase protection, overload and under voltage protection. In addition it is also ambient temperature compensated. Each machine is fully wired, carefully tested and is supplied with a 20 feet long power cable .

Inserting the tubes in to the Tube sheet and Baffle plates is one of the very important activity , in manufacturing of Heat Exchangers, Condensers , Chiller etc., during which the tube ends often get damaged, result into the rejection of complete tubes , most of the time, particularly in Non-Ferrous tubes. Our Tube Guides are designed to protect the tube ends and simplifying the tube insertion process. The Conical shape of the nose allows the Tube end to self align it to the holes in the baffles plates and the tube sheet. Made out of Aluminium nose with Nylon bristle tails, which hold the Guide into the tube ID ., firmly, while insertion. It can be re-used. Sizes Available For ½” To 2.1/2” OD Tubes.

Trimming of Tube ends in Condensers, Chillers, Heat Exchangers is one of the very important application, which needs proper tool. We have made it very simple with the SAPSONS tube end facers, which is available with Square , Flat and Round tool bits. It has the Hexagonal shank, to conveniently use with both Pneumatic and Electric power tools. Except in 3/8” OD tubes, One tool can be used for various thickness of tubes of same OD, by simply changing the Pilot Bush. Applications : * Tube End Facing / Trimming * Weld Trimming * Tube Flushing Sizes Available : 3/8” ( 9.5 mm ) to 2.1/2” ( 63.5 mm )

SAPSONS hydraulic hand pumps are suitable for various applications, like lifting, pressing, crimping ,jacking, and all other general applications. SAPSONS Heavy duty Hydraulic Hand Pumps are available up to 700 bar max. working pressure both in Single & Two Speed. Types: 1. Portable Hand Pumps– Single And Two Speed Compact Hydraulic Pumps, Very Useful Where Performance With Portability Is Preferred. 2. Heavy Duty Hand Pumps – Two Speed Pumps –With Auto Change Over From High Discharge At Low Pressure To Low Discharge At High Pressure. Once The Equipment Reaches The Load ,The Pump Automatically Change Over To High Pressure. 3. High Flow Hydraulic Hand Pumps – Heavy Duty Hand Pumps With Bigger Oil Capacity , Suitable For Double Acting Cylinders And Other Equipment. Specialities: * Easy, Effortless To Handle * Corrosion Resistant * Robust Construction * Reasonable Price.